1998-2002 Suzuki King Quad 300 LT-F300/LT-F300F Service Manual
Suzuki Models Covered & Key Technical Specifications
Models: Suzuki LT-F300, Suzuki LT-F300F, Suzuki LT-F300X, Suzuki LT-F300FX, Suzuki LT-F300Y, Suzuki LT-F300FY, Suzuki LT-F300K1, Suzuki LT-F300FK1, Suzuki LT-F300FK2
Sub-models / Variants: King Quad 300, 2WD, 4WD, E-03 (USA), E-17 (Sweden), E-24 (Australia), E-27 (New Zealand), E-28 (Canada), E-33 (California)
Trade Names: King Quad
Model Years: 1998–2002
Serial Numbers: LT-F300X/FX (1999 Model), LT-F300Y/FY (2000 Model), LT-F300K1/FK1 (2001 Model), LT-F300FK2 (2002 Model)
Technical Data:
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Engine: Four-stroke, air-cooled, OHC, 280 cc displacement
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Transmission: 5-speed constant mesh with 2-speed (LT-F300) or 3-speed (LT-F300F) sub-transmission
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Final Drive: Shaft drive
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Carburetor: MIKUNI BST31SS
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Idle Speed: 1,500 ± 100 r/min
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Valve Clearance (Cold): Intake 0.03–0.08 mm, Exhaust 0.17–0.22 mm
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Spark Plug: NGK DR7EA, DENSO X22ESR-U
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Engine Oil: 3.5 L (oil change), 3.6 L (oil and filter change), 4.3–4.6 L (overhaul)
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Brake Fluid: DOT 4
Suzuki Manual Features & Content Preview
This 384-page factory publication (P/N 99500-42133-01E) is the definitive technical reference for professional workshops and mechanics servicing the 1998–2002 Suzuki LT-F300 and LT-F300F King Quad, covering both 2WD and 4WD variants.
- 56 exploded-view assembly diagrams for accurate parts identification
- 14 electrical and chassis schematics
- 12 torque-specification tables for precise reassembly
Engine and Drivetrain Documentation
Inside, you will find exhaustive reference data for the 280cc OHC engine and its unique multi-range sub-transmission system. The manual details the parameters required for a complete teardown and rebuild. It lists internal mechanical clearances, transmission assembly logic, and factory wear limits.
Expect precise diagnostic tables outlining valve stem tolerances, camshaft journal diameters, and conrod big-end clearances. When working on high-tension drivetrain components like the clutch-release mechanism or differential gears, always adhere strictly to these factory tolerances to ensure safe and reliable vehicle operation.
Chassis, Electrical, and Fluid Specifications
Routine servicing requires accurate baseline data. This manual maps out the complete maintenance schedules for periodic tune-ups. You get the exact 0.6–0.7 mm spark plug gap, throttle cable play measurements, and valve adjustment specifications.
Electrical reference charts document the three-phase AC generator output, ignition timing, and specific battery capacity requirements. Fluid and chassis data is equally highly detailed. The documentation specifies SAE #90 GL-5 gear oil and DOT 4 brake fluid standards, alongside exact suspension parameters such as the 16–24 mm toe-in measurement and 5-way adjustable shock preload settings.
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