Suzuki LT125 Series 1983-1987 Service Manual

Troubleshooting and repair reference for the LT125, LT125E, LT125F, LT125G, LT125H models. Covers engine, chassis, electrical, and fuel systems. Ref: 99500-41013-03E

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Document Details

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Document Number / Seller:
29958 / Dorothy Torres
File Size:
40.08 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Apr 4, 2025

Models Covered & Key Technical Specifications

Suzuki LT125 LT125E LT125F LT125G LT125H (99500-41013-03E) 1983-1987 Strategic Database for Registry | Bundle.

  • Calibrated Power Draw: 124 cm³ establishes the peak engine displacement.

Professional Workshop Service Manual & Technical Specifications

In-Depth Factory Operator's Manual: Suzuki LT125 LT125E LT125F LT125G LT125H Manual 1983-1987 - Official Service & Repair Reference Electrical-Reference

System-Coverage: Suzuki LT125, LT125E, LT125F, LT125G, LT125H // Model-Specs: ATV / Motorcycle Logic // System-Coverage: comprehensive troubleshooting and repair procedures.

Technical Specs Table (3-Column): Assessment-Element Baseline Validation-Data
Engine Specifications 57.0 mm Bore 48.8 mm Stroke
Transmission Details 5-speed constant mesh Wet multi-plate clutch
Electrical System 10° B.T.D.C. Ignition Timing 6V 25/(25)W Headlight
Chassis Dimensions 950 mm Overall Width 980 mm Overall Height
Capacities 5.0 L Fuel Tank 1100 ml Engine Oil Capacity

The service manual covers detailed procedures for maintenance, troubleshooting, and repair of the Suzuki LT125 series ATVs. It includes comprehensive information on all major systems. Consistently requiring proper maintenance ensures optimal performance and longevity. This manual details the correct procedures for all mechanical and electrical aspects of the vehicle.

Hydraulic schematics are included for the lubrication system, detailing oil flow pathways and component interactions.

Steering component information is provided for proper alignment and smooth operation of the handlebars and front wheel assembly.

Inspection guidelines are provided for critical components such as the engine, clutch, transmission, and brakes, ensuring safety and reliability.

Alignment specifications are included for the steering and toe-in to guarantee stable handling characteristics.

Reference data is included for all electrical components, including wiring diagrams and troubleshooting charts.

This manual documents torque specifications for critical engine and chassis fasteners to ensure proper mating surface contact and assembly integrity. It provides detailed diagrams and step-by-step instructions for disassembly and reassembly of all major components.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.08 – 0.13 mm (0.003 – 0.005 in) is the standard valve clearance measurement for both intake and exhaust.

Specify the **standard** torque specifications. keyboard_arrow_down

15 – 20 N·m (1.5 – 2.0 kg·m / 11.0 – 14.5 lb·ft) is the specified tightening torque for the 8 mm cylinder head nuts.

What is the **necessary** safety precautions? keyboard_arrow_down

Never reuse a circlip after it has been removed from a shaft; it should be discarded and a new circlip must be installed. Never expand the end gap larger than required to slip the circlip over the shaft.

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Reviews (5)

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I found this manual incredibly helpful. It covers everything from basic maintenance to complex repairs. Support was responsive when I had questions!
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The service schedules are thorough and easy to understand. I was impressed by the quick email response when I needed help with my download!
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Rated 5 out of 5 stars
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This manual is a must-have for anyone with a Suzuki LT125. The detailed instructions are easy to follow. Quick download process too!
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This manual has everything you need for the LT125. The download link was sent promptly, making it a smooth experience!