Mercury Mariner 2.5hp-275hp outboard motor service manual

Mercury Mariner 2.5hp-275hp outboard motor service manual Preview image 1
Mercury Mariner 2.5hp-275hp outboard motor service manual Preview image 1
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  • File Size: 34.05 MB
  • File Type: PDF
  • Language: English (some of our manuals are multilingual)
  • Printable: Yes
  • Estimated Download Time: 0.7 Minutes
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Models Covered in this Manual

  • 1993-2000: 2.5 HP, 1 cylinder
  • 1990-1992: 3 HP, 1 cylinder
  • 1993-2000: 3.3 HP, 1 cylinder
  • 1990-2000: 4 HP, 1 cylinder
  • 1990-2000: 5 HP, 1 cylinder
  • 1993-2000: 6 HP, 2 cylinder
  • 1990-2000: 8 HP, 2 cylinder
  • 1990-2000: 9.9 HP, 2 cylinder
  • 1994-2000: 10 HP, 2 cylinder
  • 1990-2000: 15 HP, 2 cylinder
  • 1990-2000: 20 HP, 2 cylinder
  • 1990-2000: 25 HP, 2 cylinder
  • 1992-2000: 30 HP, 2 cylinder
  • 1993-2000: 30 HP, 2 cylinder
  • 1995: 40 HP, 2 cylinder boat engine
  • 1999-2000: 40 HP, 2 cylinder
  • 1998-2000: 40 HP, 3 cylinder
  • 1990-1997: 40 HP, 4 cylinder
  • 1990-2000: 50 HP, 3 cylinder
  • 1990-2000: 60 HP, 3 cylinder
  • 1990-2000: 75 HP, 3 cylinder
  • 1990-2000: 90 HP, 3 cylinder
  • 1990-2000: 100 HP, 4 cylinder
  • 1990-2000: 115 HP, 4 cylinder
  • 1993-2000: 125 HP, 4 cylinder
  • 1990-2000: 135 HP, 6 cylinder
  • 1997-2000: 135 HP, 6 cylinder (Optimax)
  • 1990-1996: 150 HP, 6 cylinder
  • 1993-2000: 150 HP, 6 cylinder (EFI)
  • 1997-2000: 150 HP, 6 cylinder (Optimax)
  • 1990-2000: 175 HP, 6 cylinder
  • 1993-2000: 175 HP, 6 cylinder (EFI)
  • 1990-2000: 200 HP, 6 cylinder
  • 1990-2000: 200 HP, 6 cylinder (EFI)
  • 1997-2000: 200 HP, 6 cylinder (Optimax)
  • 1997-2000: 225 HP, 6 cylinder
  • 1995-2000: 225 HP, 6 cylinder (EFI)
  • 1997-2000: 225 HP, 6 cylinder (Optimax)
  • 1995-2000: 250 HP, 6 cylinder (EFI)
  • 1990-1994: 275 HP, 6 cylinder
  • 1984-1986: 3.4L/275HP, 6 cylinder
  • 1990-2000: Jet Drive
  • 1999-2000: XR6 Classic, 6 cylinder

Product Information

Table of Contents

1. General Information

  • 1.1 Safety Information
  • 1.2 Identification Numbers
  • 1.3 Specifications
  • 1.4 Maintenance

2. Maintenance

  • 2.1 Periodic Maintenance
  • 2.2 Engine Oil and Filter Change
  • 2.3 Gearcase Lubrication
  • 2.4 Fuel System Maintenance
  • 2.5 Cooling System Flush

3. Electrical System

  • 3.1 Ignition System
  • 3.2 Charging System
  • 3.3 Starting System
  • 3.4 Electrical Connections
  • 3.5 Troubleshooting

4. Fuel System

  • 4.1 Carbureted Fuel System
  • 4.2 Electronic Fuel Injection (EFI)
  • 4.3 Fuel Pump
  • 4.4 Fuel Tank

5. Powerhead (Engine)

  • 5.1 Powerhead Removal and Installation
  • 5.2 Powerhead Disassembly
  • 5.3 Inspection and Repair
  • 5.4 Powerhead Assembly

6. Lower Unit

  • 6.1 Lower Unit Removal
  • 6.2 Disassembly and Inspection
  • 6.3 Assembly
  • 6.4 Installation

7. Mid Section

  • 7.1 Clamp/Swivel Brackets and Driveshaft Housing
  • 7.2 Power Trim

8. Gear Housing

  • 8.1 Gearcase Removal and Disassembly
  • 8.2 Inspection and Repair
  • 8.3 Reassembly and Installation

9. Trim and Tilt

  • 9.1 Trim and Tilt System Overview
  • 9.2 Troubleshooting
  • 9.3 Hydraulic System Service

10. Remote Controls

  • 10.1 Control Box Service
  • 10.2 Cable Adjustment

11. Manual Starter

  • 11.1 Manual Starter Overhaul

12. Attachments/Control Linkage

  • 12.1 Throttle and Shift Linkage

13. Troubleshooting

  • 13.1 Engine
  • 13.2 Fuel System
  • 13.3 Electrical System
  • 13.4 Lower Unit
  • 13.5 Power Trim and Tilt

14. Wiring Diagrams

  • 14.1 Detailed Wiring Diagrams

15. Index

The Mercury Mariner 2.5hp-275hp outboard service manual manual is a valuable resource for mechanics, technicians, and owners. It provides detailed information on maintenance, troubleshooting, and engine overhaul for a range of outboard motors, making it an essential tool for anyone working with these engines.

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