KF82, KF100, KF150, Engine / Club Car Inc.
- 1984-1985 Club Car Golf Kart KF82
- 1986-1991 Club Car Golf Kart KF82
- 1992-1996 Club Car Golf Kart KF82
- 1997-2002 Club Car Golf Kart KF82
- 2003-2007 Club Car Golf Kart KF82
Club Car Golf Kart KF82, KF100, KF150 engine workshop manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 1.01 Minutes
$16.99
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Product Information
Table of Contents
1. Introduction
- 1.1 Engine
- 1.2 Fuel system
- 1.3 Ignition system
- 1.4 Gearbox
- 1.5 Cutting attachment
- 1.6 Special accessories
- 1.6.1 For the user
- 1.6.2 For service
- 1.7 Tightening torques
2. Clutch
- 2.1 Disassembly
- 2.2 Installation
3. Engine
- 3.1 Muffler / spark arresting screen
- 3.2 Leakage testing
- 3.2.1 Preparations
- 3.2.2 Pressure test
- 3.2.3 Vacuum test
- 3.3 Oil seals
- 3.4 Exposing the cylinder / spacer flange
- 3.5 Cylinder and piston
- 3.5.1 Removal
- 3.5.2 Installation
- 3.6 Piston rings
- 3.7 Crankcase
- 3.7.1 Removing the crankshaft
- 3.7.2 Installing the crankshaft
4. Ignition system
- 4.1 Spark plug terminal
- 4.2 Ignition module
- 4.2.1 Ignition timing
- 4.2.2 Removal and installation
- 4.3 Flywheel
5. Rewind starter
- 5.1 General
- 5.2 Starter cover
- 5.3 Rewind spring
- 5.3.1 Replacement
- 5.3.2 Tensioning
- 5.4 Starter rope (ElastoStart)
- 5.5 Starter grip (ElastoStart)
- 5.6 Starter carrier/pawl
6. Throttle control
- 6.1 Throttle trigger / interlock lever (throttle cable with one short-circuit wire)
- 6.2 Throttle cable with one short-circuit wire
- 6.3 Contact spring / detent spring in control handle (throttle cable with one short-circuit wire)
- 6.4 Throttle trigger / interlock lever (throttle cable with two short-circuit wires)
- 6.5 Throttle cable with two short-circuit wires
- 6.6 Adjusting the throttle cable
7. Fuel system
- 7.1 Air filter
- 7.2 Carburetor
- 7.2.1 Leakage testing
- 7.2.2 Removal and installation
- 7.2.3 Adjustment (two adjusting screws)
- 7.2.4 Adjustment (one adjusting screw)
- 7.3 Tank vent
- 7.4 Pickup body
- 7.5 Fuel tank/hoses
8. AV system
- 8.1 Repair
9. Shaft
- 9.1 Cowhorn handle
- 9.2 Looped handle
- 9.3 Drive shaft / insulating tube
- 9.4 Protective tube
10. Cutting tool drive
- 10.1 Bearing housing (FS 75)
- 10.2 Gearbox (FS 80, 85)
- 10.3 Gearbox (FC 75)
- 10.4 Clutch drum
11. Cutting device (HL 75)
- 11.1 Gearbox
- 11.2 Cutting blade
- 11.3 Gear wheel
12. Special service tools and aids
- 12.1 Special tools
- 12.2 Servicing aids
13. Appendices
- Machine components
- Service aids
- Special accessories for the user
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