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1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 1
1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 2
1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 3
1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 4
1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 5
1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual Preview image 6

1996-2010 Yamaha 50 hp, 60 hp, 70 hp, 75 hp, 80 hp, 90 hp outboard motor engine service manual

Models covered in this manual:

  • 50G, 60F, 70B, 75C, 80A, 90A
  • F50A, F60A, FT50B, FT60C
  • P50TLR, P60TLR, C50TLR, C60TLR, 70TLR, 90TLR
  • C50TRX, C60TRX, P50TRX, P60TRX, 70TRX, 90TJR
  • F50TLR, F60TLR, F70LA, F75TLR, F80TLR, F90TLR
  • T50TLR, T60TLR, T70TLR, T75TLR, T80TLR, T90TLR

Production/model years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

Serial Numbers:

  • 50G: 6H5K-100101 to 999999
  • 60F: 6C5K-100101 to 999999
  • 70B: 6H3K-100101 to 999999
  • 75C: 6H0K-100101 to 999999
  • 80A: 6H1K-100101 to 999999
  • 90A: 6H1K-100101 to 999999

File specifications

File size: 31.15 MB
File type: PDF
Language: English, French

Printable: Yes
Estimated download time: 0.64 Minutes
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Product Information

Table of Contents

General Information

  1. Introduction
    • Model Identification
    • Serial Number Location
  2. Safety Information
    • Safety Precautions
    • Warning Labels

Specifications

  1. General Specifications
    • Engine Specifications
    • Electrical Specifications
  2. Torque Specifications
    • Lubrication and Maintenance Specifications

Periodic Inspection and Adjustment

  1. Maintenance Intervals
    • Periodic Maintenance Chart
    • Lubrication Points
  2. Inspection Procedures
    • Engine Inspection
    • Electrical System Inspection

Engine Overhaul

  1. Engine Removal
    • Preparation for Removal
    • Removal Procedures
  2. Engine Disassembly
    • Cylinder Head Disassembly
    • Piston and Connecting Rod Disassembly
  3. Engine Reassembly
    • Cylinder Head Reassembly
    • Piston and Connecting Rod Reassembly
  4. Engine Installation
    • Preparation for Installation
    • Installation Procedures

Fuel System

  1. Fuel Tank
    • Inspection and Maintenance
    • Fuel Tank Removal and Installation
  2. Fuel Pump
    • Inspection and Maintenance
    • Fuel Pump Removal and Installation
  3. Carburetor
    • Inspection and Maintenance
    • Carburetor Removal and Installation

Ignition System

  1. Ignition Coil
    • Inspection and Testing
    • Ignition Coil Removal and Installation
  2. Spark Plug
    • Inspection and Maintenance
    • Spark Plug Removal and Installation

Cooling System

  1. Water Pump
    • Inspection and Maintenance
    • Water Pump Removal and Installation
  2. Thermostat
    • Inspection and Maintenance
    • Thermostat Removal and Installation

Electrical System

  1. Battery
    • Inspection and Maintenance
    • Battery Removal and Installation
  2. Charging System
    • Inspection and Maintenance
    • Charging System Removal and Installation
  3. Lighting System
    • Inspection and Maintenance
    • Lighting System Removal and Installation

Drive System

  1. Lower Unit
    • Inspection and Maintenance
    • Lower Unit Removal and Installation
  2. Propeller
    • Inspection and Maintenance
    • Propeller Removal and Installation

Steering System

  1. Steering Cable
    • Inspection and Maintenance
    • Steering Cable Removal and Installation
  2. Steering Handle
    • Inspection and Maintenance
    • Steering Handle Removal and Installation

Troubleshooting

  1. Engine Troubleshooting
    • Starting Issues
    • Performance Issues
  2. Electrical Troubleshooting
    • Battery Issues
    • Lighting Issues
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