2006-2012 Suzuki DF 25 V2 Outboard Motor Service Manual
Detailed service manual for Suzuki DF 25 V2 outboard motors (2006-2012). Covers inspection, maintenance, and overhaul procedures. Part number: 99500-94D00-03E
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Sample pages from the 2006-2012 Suzuki DF 25 V2 Outboard Motor Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki DF 25 V2 Outboard Motor Manual: Suzuki DF 25 V2 outboard motor manual (2006-2012) - Comprehensive Maintenance, Diagnostics & Overhaul Guide Technical-Repository
Machine-Range: 2006-2012 | Specification-Class: Outboard Motor | Machine-Range: DF 25 V2
| Metric | System-Path | Context |
|---|---|---|
| Maximum Output | 18.4 kW (25 PS) | Engine Power Rating |
| Recommended Operating Range | 4700 – 5300 r/min | Engine Speed Range |
| Idle Speed | 950 – 1050 r/min | Stable Engine Operation |
| Total Displacement | 538 cm³ (32.8 cu. in) | Engine Capacity Volume |
| Compression Ratio | 9.3:1 | Combustion Efficiency Indicator |
| Spark Plug Gap | 0.7 – 0.8 mm | Ignition System Precision |
Properly requiring maintenance, this manual details the systems and procedures for the Suzuki DF 25 V2 outboard motor. Engine oil specifications include API SE, SF, SG, SH, SJ, or NMMA FC-W classification with a SAE 10W-40 viscosity rating. Gear oil specifications recommend SUZUKI Outboard Motor Gear Oil or SAE #90 Hypoid Gear Oil for a capacity of 420 ml. Ignition timing is controlled electronically, with an advance range of BTDC 2° – 27°. Fuel system components are detailed, including carburetor maintenance and fuel filter checks.
Electrical System
The electrical system documentation covers battery charging and starter motor circuits. Ignition system components like the power source coil, CKP sensor, and CDI unit are detailed for testing and troubleshooting. Starter motor procedures include removal, installation, and performance testing. Caution systems are explained, including over-revolution, low oil pressure, and overheat warnings.
Professional Workshop Service Manual & Technical Specifications
Suzuki DF 25 V2 Outboard Motor Manual: Suzuki DF 25 V2 outboard motor manual (2006-2012) - Comprehensive Maintenance, Diagnostics & Overhaul Guide Technical-Repository
Machine-Range: 2006-2012 // Specification-Class: Outboard Motor / Marine Engine // Machine-Range: DF 25 V2
Technical Specifications
| Metric | System-Path | Context |
|---|---|---|
| Maximum Output | 18.4 kW (25 PS) | Engine Power Rating |
| Recommended Operating Range | 4700 – 5300 r/min | Engine Speed Range |
| Idle Speed | 950 – 1050 r/min | Stable Engine Operation |
| Total Displacement | 538 cm³ (32.8 cu. in) | Engine Capacity Volume |
| Compression Ratio | 9.3:1 | Combustion Efficiency Indicator |
| Spark Plug Gap | 0.7 – 0.8 mm | Ignition System Precision |
Table of Contents Summary
Documentation sections include General Information, Periodic Maintenance, Engine Control System, Engine Electrical, Fuel System, Recoil Starter, Power Unit, Mid Unit, and Drive Shaft Housing. Each section details specific maintenance, inspection, and repair procedures.
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