Volvo Penta Aquamatic 270T Workshop Manual
Covers Penta Aquamatic 270 T, AQ270, B,C,D outboard drive unit with procedures for reconditioning the hydraulic pump and valve housing. Includes part number 884161.
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Models Covered & Key Technical Specifications
Volvo Penta Aquamatic 270 / AQ270 (884161) – 1999
Covers Penta Aquamatic 270 T, AQ270, B,C,D outboard drive unit | Workshop Manual Volume.
- System Charge Quantity: 1.5 liters establishes the required hydraulic fluid capacity.
- Core Alignment Specs: For proper function, 0.15-0.25 mm defines the correct gear backlash range.
- Specific Power Framework: Minimum 63.5 kp/cm² -- signifies the lift pressure requirement for the safety release valve.
- Published Throughput Data: The trim cylinder seal requires 80-120 Nm for correct fitting.
- Authorized Capacity Limits: 2.2 liters is the approximate oil capacity for the system.
- Calibrated Baseline: 4200 psi represents the opening pressure for the safety valve.
Professional Workshop Service Manual & Technical Specifications
Volvo Penta Aquamatic 270T Workshop Manual: Volvo Penta Aquamatic 270 / AQ270 outboard engine workshop manual Resource-Library
Machine-Range: Penta Aquamatic 270 T, AQ270, B,C,D // Subsystem-Focus: Hydraulic System / Power Trim Logic // Machine-Range: 1999
| Assessment-Parameter | Diagnostic-Logic | Framework |
|---|---|---|
| Hydraulic Oil Capacity | Trim Cylinder Specs | 2.2 Liters |
| Lift Pressure Valve | Safety Release Valve Setting | 63.5-89.0 kp/cm² |
| Lower Gear Backlash | Drive Shaft Measurement | 0.06-0.10 mm |
| Upper Gear Backlash | Gear Wheel Measurement | 0.15-0.25 mm |
| Propeller Shaft Seal Fitting | Countershaft Torque | 4 kpm |
| Lift Cylinder Piston Tightening | Torque Wrench Value | 80-120 Nm |
Technical units are distributed across the following chapters:
- Part I: Description
- Part II: Removing the outboard drive unit
- Part III: Reconditioning the upper gear housing
- Part IV: Reconditioning the intermediate housing
- Part V: Reconditioning the lower gear
Electrical system documentation covers the wiring diagrams and component identification. Suspension service documentation covers the mounting collar and drive shaft components. Disassembly instructions are documented for the entire drive unit, including the hydraulic system. Wear limits are specified for seals and bearings. System operation descriptions cover the power transmission and maneuvering systems.
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