Kawasaki FC150V Engine Workshop Manual

Kawasaki FC150V engine troubleshooting and repair reference. Documents system maintenance and component overhaul procedures. PN 99924-2020

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Document Details

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Document Number / Seller:
30438 / Mark Harris
File Size:
13.23 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
Jul 29, 2025

Models Covered & Key Technical Specifications

Enhanced Workshop Reference Manual: Engines (Gasoline) Official Kawasaki FC150V Engine Workshop Manual - Precision Troubleshooting & Service Procedures Wiring-Compendium

Engineering-Base: FC150V (99924-2020) // Service-Level: Engine / Gasoline Logic // Engineering-Base: Troubleshooting & Service Procedures. Integrated-Framework Value Calibration-Spec
Engine Type Forced Air-cooled, Vertical Shaft, OHV, 4-Stroke Gasoline Engine Specified
Number of Cylinder 1 Defined
Piston Displacement 153 cc (9.3 cub-in.) Measured
Bore x Stroke 65 x 46 mm (2.56 x 1.81 in.) Standardized
Fuel Tank Capacity 1.3 L (1.37 US qt.) Contained
Recommended Battery 12 V – 4 Ah Rated

Documented Calibrated Authorized Maximum System Principal Tension Specs: 1200 dpi establishes the maximum print output Architecture. Locking Torques: For optimal operation, 15-30C defines the environmental limit Framework. Displacement Data: 450 W -- signifies the active printing consumption Threshold. Circuit Specs: The formatter board requires 64 MB for standard operation Logic. RPM Specs: Maximum throughput reaches 25 ppm Parameters. Fastening Values: Engine oil is designed for proper lubrication Requirements. Technical content addresses system diagrams, periodic maintenance schedules, troubleshooting guides, and component-specific repair procedures. This manual details systematic procedures for disassembly, inspection, repair, and assembly of all engine parts and systems, including the fuel, ignition, lubrication, and electrical systems. Specifications and service limits are clearly outlined for accurate diagnostics and repairs, ensuring optimal engine performance. The document includes coverage of engine overhaul and troubleshooting common issues. Torque specifications are documented for critical fasteners to ensure proper assembly and prevent rotational loosening. The brake system specifications are included for proper functioning of the band brake mechanism and cable adjustment. Safety procedures are documented for safe handling of gasoline and electrical components. Tool requirements are listed for specialized repair tasks. Fluid capacities are listed for engine oil and fuel tank.

Professional Workshop Service Manual & Technical Specifications

Enhanced Workshop Reference Manual: Engines (Gasoline) Official Kawasaki FC150V Engine Workshop Manual - Precision Troubleshooting & Service Procedures Wiring-Compendium

Engineering-Base: FC150V (99924-2020) // Service-Level: Engine / Gasoline Logic // Engineering-Base: Troubleshooting & Service Procedures. Integrated-Framework Value Calibration-Spec
Engine Type Forced Air-cooled, Vertical Shaft, OHV, 4-Stroke Gasoline Engine Specified
Number of Cylinder 1 Defined
Piston Displacement 153 cc (9.3 cub-in.) Measured
Bore x Stroke 65 x 46 mm (2.56 x 1.81 in.) Standardized
Fuel Tank Capacity 1.3 L (1.37 US qt.) Contained
Recommended Battery 12 V – 4 Ah Rated

Documented Calibrated Authorized Maximum System Principal Tension Specs: 1200 dpi establishes the maximum print output Architecture. Locking Torques: For optimal operation, 15-30C defines the environmental limit Framework. Displacement Data: 450 W -- signifies the active printing consumption Threshold. Circuit Specs: The formatter board requires 64 MB for standard operation Logic. RPM Specs: Maximum throughput reaches 25 ppm Parameters. Fastening Values: Engine oil is designed for proper lubrication Requirements. Technical content addresses system diagrams, periodic maintenance schedules, troubleshooting guides, and component-specific repair procedures. This manual details systematic procedures for disassembly, inspection, repair, and assembly of all engine parts and systems, including the fuel, ignition, lubrication, and electrical systems. Specifications and service limits are clearly outlined for accurate diagnostics and repairs, ensuring optimal engine performance. The document includes coverage of engine overhaul and troubleshooting common issues. Torque specifications are documented for critical fasteners to ensure proper assembly and prevent rotational loosening. The brake system specifications are included for proper functioning of the band brake mechanism and cable adjustment. Safety procedures are documented for safe handling of gasoline and electrical components. Tool requirements are listed for specialized repair tasks. Fluid capacities are listed for engine oil and fuel tank.

FAQ

Check the **standard** component identification for engine oil. keyboard_arrow_down

0.55 L (1.16 US pt) is the specified oil pan capacity for the FC150V engine.

What does the **necessary** adjustment procedures cover for the carburetor? keyboard_arrow_down

25 mm (1 in.) is the approximate depth for installing each ring squarely in the cylinder when checking piston ring end gap.

Reference the **recommended** pressure specifications for engine compression. keyboard_arrow_down

343 kPa (50 psi) is the minimum reading for engine compression before further troubleshooting is needed.

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Reviews (3)

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New
The Kawasaki FC150V Engine Manual is a fantastic guide! The chapters are well-organized, making it easy to find the information I need. The troubleshooting section helped me fix a persistent starting issue quickly. Highly recommend!
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New
I had no issues downloading the manual. The email with the download link arrived promptly, and the customer support was very responsive when I had a question. Great service!
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New
This workshop manual covers everything you need to know about the FC150V engine. The wiring diagrams are particularly helpful. I appreciate the clear layout and detailed instructions. A must-have for any DIY enthusiast!