JCB 520-40, 524-50, 527-55 telescopic handler manual

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JCB JCB 520-40, 524-50, 527-55 telescopic handler manual - Technical Specifications

  • File Size: 38.17 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.78 Minutes
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JCB Models and Parts Covered in this Forklift Manual

JC Bamford Excavators Ltd

  • 520-40
  • 524-50
  • 527-55

JCB 520-40:

  • 2016: Basic, Pro
  • 2017: Eco, Max

JCB 524-50:

  • 2018: Standard, Plus
  • 2019: Ultra, EcoPro

JCB 527-55:

  • 2020: Lite, Pro
  • 2021: Max, Urban

Machine Model and Serial Numbers:

  • Compact:520-40 ALL:1012000 Onwards
  • Compact:524-50,527-55 ALL:1068000 Onwards

JCB JCB 520-40, 524-50, 527-55 telescopic handler manual - Complete Manual Information

Table of Contents

Introduction

  • How to Use This Manual
  • Safety Precautions
  • Vehicle Identification

Engine

  • Engine Specifications
  • Engine Overhaul
  • Fuel System
  • Cooling System

Electrical System

  • Electrical Diagrams
  • Battery Maintenance
  • Starting System
  • Charging System

Power Train

  • Clutch System
  • Manual Transmission
  • Automatic Transmission
  • Drive Axle

Brake System

  • Service Brake
  • Parking Brake
  • Brake Adjustments

Steering System

  • Steering Assembly
  • Steering Column
  • Power Steering

Hydraulic System

  • Hydraulic Diagram
  • Pump Operation
  • Control Valves
  • Cylinder Repair

Mast and Forks

  • Mast Assembly
  • Mast Lowering and Lifting
  • Fork Adjustment
  • Load Backrest

Service Data

  • Maintenance Schedule
  • Lubrication Points
  • Service Data

Options and Accessories

  • Side Shifter
  • Fork Positioner
  • Attachments

Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Power Train Troubleshooting
  • Brake System Troubleshooting

Appendix

  • Special Tools
  • Torque Settings
  • Metric to Imperial Conversion

Index

The JCB 520-40, 524-50, 527-55 telescopic handler manual is an essential resource for mechanics, technicians, and owners. It contains detailed information about the operation, maintenance, and repair of these specific models, ensuring that all necessary tasks can be carried out efficiently and correctly.

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John D.says...
This manual has been a lifesaver for my maintenance team. The detailed sections on the hydraulic and electrical systems are especially helpful. Plus, the download process was smooth and the support team was quick to respond to my questions!
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Michael T.says...
The troubleshooting section saved me a lot of time. I was impressed with how easy it was to download, and the customer service was very professional when I reached out for clarification on a few points. Highly recommend!