JCB 500 Series 525, 527, 530, 535, 537 Telescopic Handlers Service Manual S/N 561001 Onwards
1965-1975 Telehandler documentation with detailed index and reference. Contains specifications, diagrams, and part numbers for various models. PN 9803/3600.
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Sample pages from the JCB 500 Series 525, 527, 530, 535, 537 Telescopic Handlers Service Manual S/N 561001 Onwards manual
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Models Covered & Key Technical Specifications
JCB 500 Series (9803/3600) – 561001 Onwards JCB 500 Series Service Manual: Covers models 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130.
- Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
- Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
- Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
- Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
- Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
- Operational Speed: 120 RPM is established at the base engine speed Standards.
Professional Workshop Service Manual & Technical Specifications
Verified Configuration Parts Manual: JCB 500 Series Telescopic Handlers Service Manual, S/N 561001 Onwards
Unit-Designations: JCB 525, 527, 530, 535, 537 Telescopic Handlers (500 Series) // Validation-Data: S/N 561001 Onwards / Hydraulic System Logic // Specification-Class: Powertrain-Manual.
| Service-Nexus | System-Path | Logic |
|---|---|---|
| General | Introduction | Procedures |
| Hydraulics | Technical Data | Specifications |
| Body and Framework | Boom Shimming | Adjustments |
| Engine | Coolant System | Maintenance |
| Transmission | Gear Linkages | Repair |
Service sections detail maintenance and repair procedures for the JCB 500 Series telescopic handlers, including hydraulic systems, engine, and drivetrain. Sequentially mandating the layout of operational procedures, this manual provides a professional overview of the systems. It documents torque specifications for components to ensure proper bearing preload accuracy.
Fuel system procedures are documented for
This section outlines the procedures for maintaining and servicing the fuel system. It includes information on filter replacement and line flushing, ensuring optimal engine performance. Information provided covers various models within the 500 Series range.
Adjustment procedures are detailed for
Detailed instructions are provided for various adjustment procedures, including boom shimming and linkage settings. These procedures are crucial for maintaining the machine's operational integrity and safety. Specific instructions are tailored to different models and serial numbers.
Timing procedures are documented for
Information on timing procedures is included, particularly concerning engine and transmission synchronization. Adhering to these procedures ensures precise operation and longevity of the machine's core components.
Technical notes are provided for
This section offers technical insights and notes relevant to the operation and maintenance of the telehandler. It covers troubleshooting tips and important considerations for specific components, aiding technicians in diagnosing and resolving issues efficiently.
Quality checks are addressed for
Quality control procedures and checks are outlined to ensure the machine meets operational standards. This includes checks for wear, leaks, and proper function of critical systems, contributing to the overall reliability and safety of the telehandler.
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