JCB 500 Series 525, 527, 530, 535, 537 Telescopic Handlers Service Manual S/N 561001 Onwards

1965-1975 Telehandler documentation with detailed index and reference. Contains specifications, diagrams, and part numbers for various models. PN 9803/3600.

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Document Details

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Document Number / Seller:
29555 / David Owens
File Size:
420.67 MB
File Type:
PDF
Language:
English
Pages:
736
Printable:
Yes
Category:
Telehandler
Last updated / verified
Jul 25, 2025

Models Covered & Key Technical Specifications

JCB 500 Series (9803/3600) – 561001 Onwards JCB 500 Series Service Manual: Covers models 525-58, 525-67, 527-58, 527-67, 530-67, 530-95, 530-110, 530-120, 535-67, 537-120, 537-130.

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Operational Speed: 120 RPM is established at the base engine speed Standards.

Professional Workshop Service Manual & Technical Specifications

Verified Configuration Parts Manual: JCB 500 Series Telescopic Handlers Service Manual, S/N 561001 Onwards

Unit-Designations: JCB 525, 527, 530, 535, 537 Telescopic Handlers (500 Series) // Validation-Data: S/N 561001 Onwards / Hydraulic System Logic // Specification-Class: Powertrain-Manual.

Service-Nexus System-Path Logic
General Introduction Procedures
Hydraulics Technical Data Specifications
Body and Framework Boom Shimming Adjustments
Engine Coolant System Maintenance
Transmission Gear Linkages Repair

Service sections detail maintenance and repair procedures for the JCB 500 Series telescopic handlers, including hydraulic systems, engine, and drivetrain. Sequentially mandating the layout of operational procedures, this manual provides a professional overview of the systems. It documents torque specifications for components to ensure proper bearing preload accuracy.

Fuel system procedures are documented for

This section outlines the procedures for maintaining and servicing the fuel system. It includes information on filter replacement and line flushing, ensuring optimal engine performance. Information provided covers various models within the 500 Series range.

Adjustment procedures are detailed for

Detailed instructions are provided for various adjustment procedures, including boom shimming and linkage settings. These procedures are crucial for maintaining the machine's operational integrity and safety. Specific instructions are tailored to different models and serial numbers.

Timing procedures are documented for

Information on timing procedures is included, particularly concerning engine and transmission synchronization. Adhering to these procedures ensures precise operation and longevity of the machine's core components.

Technical notes are provided for

This section offers technical insights and notes relevant to the operation and maintenance of the telehandler. It covers troubleshooting tips and important considerations for specific components, aiding technicians in diagnosing and resolving issues efficiently.

Quality checks are addressed for

Quality control procedures and checks are outlined to ensure the machine meets operational standards. This includes checks for wear, leaks, and proper function of critical systems, contributing to the overall reliability and safety of the telehandler.

FAQ

What **documented** safety precautions are included for operating the control valves? keyboard_arrow_down

241 bar is the operating pressure for the Main Relief Valves (M.R.V.) and Auxiliary Relief Valves (A.R.V.) that must be considered when operating control valves.

Confirm the **precise** lubrication requirements for the boom wear pad runways. keyboard_arrow_down

Every 1000 Hours is the interval for lubricating the boom wear pad runways with Waxyol to ensure proper function.

What tools are needed for **proper** testing parameters of the auxiliary relief valves? keyboard_arrow_down

No specific tools are listed for testing, but 2000 psi is the Relief Valve Operating Pressure for the Auxiliary Relief Valves (A.R.V.).

Identify the **standard** diagnostic procedures for the hydraulic system, referencing pages 625+. keyboard_arrow_down

Pages 625+ in this manual detail diagnostic procedures for the hydraulic system, including checks for leaks, pressure tests, and component-level diagnostics, such as the Main Relief Valve (M.R.V.) and Auxiliary Relief Valves (A.R.V.) pressure settings.

Customer Reviews

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Reviews (3)

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New
This manual has been incredibly helpful for troubleshooting my JCB equipment. The download process was smooth, and I received the link almost immediately after purchase. Highly recommend!
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The detailed sections on hydraulics and engine specs have been a lifesaver. Customer support was quick to respond to my queries, making the whole experience very professional. Worth every penny!
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Rated 4 out of 5 stars