Toro Reelmaster 6500-D / 6700-D Service Manual
Get your Toro Reelmaster 6500-D/6700-D running smoothly with this comprehensive Service Manual. Includes engine, hydraulic, and electrical system repair procedures.
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Sample pages from the Toro Reelmaster 6500-D / 6700-D Service Manual manual
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Toro Models Covered & Key Technical Specifications
Models: Reelmaster 6500–D, Reelmaster 6700–D
Sub-models / Variants: 2WD, 4WD, Model 03853, Model 03854, Model 03856, Model 03857, Model 03858, Model 03859
Trade Names: Reelmaster
Build Years: 1996–2002
Serial Numbers: 50001–59999, 60001 & Up, 80001–80301, 80302 & Up, 80001–81418, 81419 & Up, 80001–81992, 81993 & Up
Technical Data:
- Engine: Peugeot XUD9AI, 4-cylinder, naturally aspirated, indirect injection
- Engine Rotation: Counterclockwise (facing flywheel)
- Compression Ratio: 23.5:1
- Engine Oil Capacity: 5 liters (5.3 qt.)
- Hydraulic Reservoir Capacity: 8.5 gal. U.S.
- System Capacity: 10 gal. U.S.
- Idle Speed: 1600 +100/-0 RPM
- Firing Order: 1-3-4-2
- Alternator: 12 volt, 55 AMP
Toro Manual Features & Content Preview
Technical Scope and Coverage for the Toro Reelmaster 6500–D and 6700–D
- Built for owners and workshops servicing the Toro Reelmaster 6500–D and 6700–D with the Peugeot XUD9AI engine, covering all variants including 2WD and 4WD drive systems
- Official OEM publication P/N 95871SL Rev. D, dated 2002
- Contains 80 technical figures, 24 system-specific specification tables, and 9 dedicated wiring harness schematic layouts
- Delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- Laid out for standard letter and A4 printing
- This 2002 edition provides the reference standard for the full 1996–2002 production cycle, specifically including the Peugeot engine maintenance and overhaul procedures required for these specific series
Component and System Documentation
The Toro Reelmaster 6500–D and 6700–D service manual provides an authoritative look at the mechanical and hydraulic architectures for these professional turf maintenance units. The documentation begins with safety protocols and comprehensive understanding parts documentation for vintage Toro equipment, proceeding into specialized chapters for the power plant, hydraulic circuits, and cutting unit configurations. Engine sections detail disassembly, timing belt replacement, and injection pump calibration, while hydraulic sections offer a deep dive into hydrostatic traction drive, steering, and deck lift pressures for both the 6500–D and 6700–D model lines.
Specification and Reference Data
Technical data provided within this Toro Reelmaster 6500–D and 6700–D manual supports advanced diagnostics and engine internal work. Connecting rod end caps are documented at 50 Nm in the engine assembly data section. Valve clearance for the intake is listed at 0.15 mm in the valve adjustment table. Hydraulic system capacity for the unit is documented at 10 gallons total. The document serves as a complete technical guide for identifying model-specific variants across the 6500–D and 6700–D production range, providing the essential torque and clearance values required for professional-grade service work on the Peugeot-powered platform.
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