2004-2010 Volvo S40 (New Style) Parts Manual

Inside the 2004–2010 Volvo S40 Parts Manual

• Covers 2004–2010 Volvo S40 (New Style) models, including 2.4L, 2.5L, T5, and AWD/FWD configurations
• Official Volvo publication featuring comprehensive parts identification across all body and mechanical systems
• Contains detailed exploded-view illustrations for over 50 vehicle sections, including engine, suspension, trim, and electrical assemblies
• File link appears in your order confirmation straight away
• OCR text layer lets you jump to a part number or category by keyword
• This edition provides the verified manufacturer part numbers essential for matching components to the 2004–2010 production run

Component and Assembly Documentation

The 2004–2010 Volvo S40 parts manual delivers an extensive breakdown of vehicular systems, ranging from cooling and emission control to interior trim and body structure. Detailed diagrams illustrate the assembly of the dashboard, center console, and seating, providing visual reference for component placement across all interior variants. The document also maps out exterior sheet metal, glass, and lighting, including specific references for models equipped with parking sensors, sunroofs, and xenon lamps. Exterior paint codes and clear coat identification are documented to ensure correct finishing during body-panel refurbishment.

Specification and Reference Data

Technical data is provided to assist in identifying matching parts and system configurations. The Volvo S40 2.5L engine cooling system capacity is 1.1 liters. Refrigerant charge for the A/C system is 665–725 grams, operating within a pressure limit of 4.0–4.5 bar. Electrical system references include an 80 Ah battery requirement for standard operation. For guidance on what factory workshop documentation is structured like, this publication provides the structural hierarchy needed for parts verification. The 2004–2010 Volvo S40 parts manual is an essential reference for owners and technicians managing the ongoing maintenance and repair of the 30716315-4 production build.