2004-2010 Volvo S40 (New Style) Parts Manual (P/N 30716315-4)
Volvo Models Covered & Key Technical Specifications
Models: Volvo S40 (New Style)
Sub-models / Variants: 2.4L, 2.5L, AWD, FWD, T5, 2.4i, R Design
Model Years: 2004–2010
Serial Numbers: Ch 190210, Ch 190211, Ch 209231, Ch 259252, Ch 304266, Ch 304267, Ch 387802, Ch 387803, Ch 388357, Ch 394724, Ch 394725, Ch 426723, Ch 426724, Ch 442515, Ch 442516, Ch 447215, Ch 447216, Ch 458586, Ch 458587, Ch 63999, Ch 64000
Technical Data:
- Engine displacement: 2.4L, 2.5L
- A/C Refrigerant capacity: 665–725 g
- Cooling system capacity: 1.1 L
- Electrical system voltage: 12 V
- Battery capacity: 80 Ah
- Refrigerant pressure: 4.0–4.5 bar
Volvo Manual Features & Content Preview
- Covers 2004–2010 Volvo S40 (New Style) models, including 2.4L, 2.5L, T5, and AWD/FWD configurations
- Official Volvo publication PN 30716315-4
Component and Assembly Documentation
Tracking down the right fastener or trim piece shouldn't halt your workday. This catalog delivers a complete breakdown of vehicle systems, ranging from cooling and emission controls to interior trim. You get exploded-view illustrations for over 50 sections, including the engine block, suspension linkages, and complex electrical harnesses. Detailed diagrams map out the dashboard, center console, and seating hardware to provide a clear visual reference for every interior variant. Need to verify exterior sheet metal, glass, or lighting? It is all documented here. The manual includes specific references for configurations equipped with parking sensors, sunroofs, and xenon lamps. Exterior paint codes and clear coat identifiers are clearly listed to guarantee an exact match during bodywork.
Specification and Reference Data
Beyond standard part numbers, this guide includes crucial technical data to help verify you have the correct system configuration before ordering. For example, the Volvo S40 2.5L engine cooling system specifies a 1.1-liter capacity. You will also find A/C system refrigerant charges listed at 665–725 grams (operating at 4.0–4.5 bar) and electrical baselines like the 80 Ah battery requirement. Working on electrical components and high-pressure A/C systems carries inherent risks. Always disconnect the battery and relieve system pressure using approved recovery equipment before replacing any parts to prevent personal injury. By providing the exact structural hierarchy of the 30716315-4 build, this reference eliminates guesswork and keeps your shop moving.
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