2004–2010 Volvo S40 (New Style) Parts Manual (P/N 30716315-4)

• Covers 2004–2010 Volvo S40 (New Style) models, including 2.4L, 2.5L, T5, and AWD/FWD configurations
• Official Volvo publication PN 30716315-4 (25 pages)
• Features detailed breakdowns for the Air Bag System, ABS/Brakes, Turbocharger/Intercooler, Exhaust, Fuel Tank, Front Suspension, and Rear Suspension
• Outlines components for the Front Drive Axle, Steering Pump, Instrument Panel, Seat Belts, Front Bumper, Rear Bumper, and Windshield

Component and Assembly Documentation

Tracking down the right fastener or trim piece shouldn't halt your workday. This PDF catalog delivers a complete breakdown of vehicle systems, ranging from cooling and emission controls to interior trim. You get exploded-view illustrations for over 50 sections, including the engine block, suspension linkages, and complex electrical harnesses to assist with troubleshooting. Detailed diagrams map out the dashboard, center console, and seating hardware to provide a clear visual reference for every interior variant. Need to verify exterior sheet metal, glass, or lighting? It is all documented here. The manual includes specific references for configurations equipped with parking sensors, sunroofs, and xenon lamps. Exterior paint codes and clear coat identifiers are clearly listed to guarantee an exact match during bodywork and collision repair.

Specification and Reference Data

Beyond standard part numbers, this guide includes crucial technical data to help verify you have the correct system configuration before ordering. The primary advantage of this manual is the inclusion of R&I (Remove and Install) labor times and structural teardown sequences. This allows you to generate highly accurate estimates and pre-order exact OEM clips before a vehicle ties up your hoist. Instead of paying a premium at the dealership, you can reference the included procedural outlines to aim headlamps, bleed the brake system, adjust four-wheel alignment, safely disable the air bag system, and evacuate or recharge the A/C refrigerant.

For example, the Volvo S40 2.5L engine cooling system specifies a 1.1-liter capacity. You will also find A/C system refrigerant charges listed at 665–725 grams (operating at 4.0–4.5 bar) and electrical baselines like the 80 Ah battery requirement. Working on electrical components and high-pressure A/C systems carries inherent risks. Always disconnect the battery and relieve system pressure using approved recovery equipment before replacing any parts to prevent personal injury. By providing the exact structural hierarchy of the 30716315-4 build, this reference eliminates guesswork and keeps every repair moving efficiently.