Chrysler 42RE Automatic Transmission Service and Repair Manual

Chrysler 42RE (A500SE) 2-wheel drive automatic transmission service manual. Covers Grand Cherokee, Grand Wagoneer, 300M, Intrepid, Concorde. PN: 12Y04

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Document Details

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Document Number / Seller:
31080 / Brian Hernandez
File Size:
23.12 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Apr 26, 2025

Models Covered & Key Technical Specifications

Chrysler 42RE Transmission Service and Repair Manual: Chrysler Grand Cherokee (1993-1998), Grand Wagoneer (1993-1999), 300M (1999-2004), Intrepid (1998-2004), Concorde (1998-2004) – Compendium

This technical documentation provides extensive coverage for the Chrysler 42RE automatic transmission. | Series Compendium.

  • Calibrated Installation Footprint: 0.0035-0.0075 in applies to the minimum oil pump clearances Metrics.
  • Rated Maximum Resolution: For optimal operation, 0.005-0.048 in ensures proper planetary end play Mechanics.
  • Critical Input Shaft End Play: Measures 0.022-0.091 in for consistent component engagement Standards.
  • Universal Clutch Pack Clearance: The front clutch requires 0.067-0.134 in for effective operation Parameters.
  • Core Band Adjustments: 3-5/8 turns is the specified value for front band adjustments Topology.
  • Standard Recommended Fluid: Mopar ATF Plus, Type 7176 fluid is essential for longevity Protocol.

Professional Workshop Service Manual & Technical Specifications

Chrysler 42RE Transmission Service and Repair Manual: Chrysler Grand Cherokee (1993-1998), Grand Wagoneer (1993-1999), 300M (1999-2004), Intrepid (1998-2004), Concorde (1998-2004) – Compendium

Diagnostic-Area: Chrysler 42RE Automatic Transmission Service Manual // Asset-ID: 12Y04 / ATSG // Diagnostic-Area: Car / Automatic Transmission Logic.

Specification Baseline Architecture
Front Clutch Clearance 1.70-3.40 mm 0.067-0.134 in
Rear Clutch Clearance 0.81-1.40 mm 0.032-0.055 in
Front Band Adjustment 3-5/8 Turns N/A
Rear Band Adjustment 4 Turns N/A
Planetary End Play 0.127-1.22 mm 0.005-0.048 in
Input Shaft End Play 0.56-2.31 mm 0.022-0.091 in

Service procedures are grouped by primary transmission systems and diagnostic routines, covering component identification, disassembly, assembly, and reassembly processes. Comprehensive coverage includes detailed schematics and diagrams for all major systems within the 42RE transmission.

Assembly instructions are detailed for all internal transmission components, including clutch packs, planetary gear sets, and valve body sub-assemblies.

Hydraulic schematics are included for forward and reverse drive ranges, illustrating fluid flow through various circuits and components.

Steering component information is provided for the governor pressure control system, detailing sensor and solenoid functions.

Inspection guidelines are provided for the torque converter, pump assembly, and seals to ensure proper operation.

Alignment specifications are included for critical sub-assemblies to maintain correct gear train function.

This manual documents torque specifications for flange face sealing to ensure proper assembly and sealing of critical components.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.0035-0.0075 inches is the acceptable range for oil pump clearances, ensuring smooth operation.

Specify the **standard** torque specifications. keyboard_arrow_down

13 ft-lbs is the torque specification for overdrive bolts, critical for secure unit installation.

What is the **necessary** safety precautions? keyboard_arrow_down

Pages 85-90 detail critical steps for compressing the direct clutch spring, requiring special tools and a shop press for safe disassembly.

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This manual is incredibly detailed and easy to follow. The illustrations make complex tasks manageable. Highly recommend!
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This manual covers everything you need to know about the 42RE. Download was smooth and the support team was very helpful.
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I was impressed by the quick download process and the professional assistance I received via email. Great manual!
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The step-by-step instructions are a lifesaver. Customer support was prompt when I had a question about the download. Fantastic service!