2007 Suzuki RM125 Service Manual

This 2007 RM125 documentation covers critical maintenance procedures, including detailed part diagrams and specifications for optimal performance. Reference: 99011-36F56-03A

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Suzuki Models Covered & Key Technical Specifications

Models: 2007 Suzuki RM125
Sub-models / Variants: Closed course competition, 2-stroke dirt bike
Build Years: 2007
Serial Numbers: JS1RF16A000500001–, JS1RF16C72100001–
Technical Data:

  • Engine type: 2-stroke, liquid-cooled, single cylinder
  • Transmission type: 6-speed
  • Bore: 38 mm (carburetor)
  • Fuel type: 30:1 pre-mixture of unleaded gasoline (minimum 90 pump octane for USA) and 2-cycle racing lubricant
  • Fuel tank capacity: 8.0 L (2.1 US gal)
  • Spark plug torque: 17.5 Nm (12.5 lb-ft)
  • Drive chain slack: 40–50 mm (1.6–2.0 in)
  • Axle nut torque: 100 Nm (72.5 lb-ft)
  • Transmission oil capacity: 750 ml (change), 800 ml (overhaul)
  • Tire pressure (cold): 70–110 kPa (10–16 psi)
Technical Specifications
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Document Number / Seller:
31092 / Thomas Torres
File Size:
26.21 MB
File Type:
PDF
Language:
English
Pages:
252
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 10, 2025

Suzuki Manual Features & Content Preview

2007 Suzuki RM125 Official Service Documentation

  • Covers the 2007 Suzuki RM125 2-stroke competition dirt bike with a 6-speed transmission and specific closed-course tuning specifications
  • Official Suzuki publication P/N 99011-36F56-03A, first edition dated 2007
  • Contains 252 pages of maintenance schedules, assembly diagrams, and torque specification tables for chassis and engine components
  • Delivers technical data required for suspension tuning, including compression and rebound damping settings
  • Laid out for standard letter and A4 printing
  • Indexed PDF search covers every chapter and appendix
  • This 2007 service manual is the base factory publication detailing the maintenance, assembly, and tuning of the 125cc two-stroke powertrain and chassis geometry for competition use

Service and Maintenance Scope

The 2007 Suzuki RM125 service manual provides technical data on maintenance, repair, and engine tuning for the RM125 platform. Topics include periodic inspection of spark plugs, transmission oil, air cleaner condition, and cooling system efficiency. It outlines the 6-speed transmission shift pattern, break-in procedures for new parts, and specific service intervals for high-stress race conditions, as well as the specialized maintenance requirements for the 2-stroke engine’s exhaust valve, piston, and cylinder bore.

Engine and Chassis Specifications

Technical data previews include assembly torque values like the 100 Nm rear axle nut and 17.5 Nm spark plug specification. The manual documents suspension tuning with variable fork oil quantities between 314–408 ml depending on spring rate. Coolant system capacities and mixing ratios for 50:50 antifreeze/water mixtures are detailed in the cooling section. Detailed schematics support service routines for the ignition system, fuel delivery, and clutch assembly components, helping owners understand factory workshop documentation for their competition-grade machine.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 252-page Suzuki OEM workshop manual covering the 2007 RM125, documenting engine, chassis, electrical, and fuel-delivery specifications for the competition-focused 2-stroke build.

Manual FAQ, Purchase & Download Details

Is the engine removal and installation procedure covered in depth within the manual? keyboard_arrow_down

Group Index indicates that the document includes a dedicated chapter for engine removal and installation. This section covers the necessary organizational structure for managing the power unit as part of the overall service documentation.

Can I find lubrication information and fluid capacities for the RM125? keyboard_arrow_down

Manual lists fluid capacities and fuel and oil recommendations within the General Information chapter, alongside specification tables for gasoline and lubrication requirements.

Does the manual contain electrical system references such as connector pinouts or wiring diagrams? keyboard_arrow_down

Document includes a specific chapter dedicated to the electrical system as outlined in the Group Index. This section serves to reference the components and logic associated with the machine's electrical layout. Users may find relevant system information and technical categories within these pages.

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