1981-1986 Hyster H40J H50J H60JS Lift Truck Service Repair Manual (F003)

Covers Hyster H40J, H50J, H60JS models with detailed procedures for Delco alternators and voltage regulators. Includes troubleshooting.

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Document Details

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Document Number / Seller:
31125 / Mary Reyes
File Size:
22.54 MB
File Type:
ZIP
Language:
English
Pages:
357
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

1981-1986 Hyster H40J H50J H60JS Lift Truck Service Repair Manual (F003) Covers Hyster H40J, H50J, H60JS models with detailed procedures for Delco alternators and voltage regulators. Includes troubleshooting.

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Published Operating Voltage: 12V signifies the standard electrical system requirement Configuration.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Field Manual: Hyster Lift Truck Technical Repair Manual for H40J H50J H60JS Models 1981-1986 Technical-Briefing

Subsystem-Focus: Alternator Systems // Operational-Framework: Electrical Schematics & Troubleshooting Logic // Technical-Domain: Component Repair Procedures.

OEM specifications cover systems, procedures, and introductory information. The table details component overviews, followed by prose paragraphs on specific systems and procedures.

This manual documents the alternator and voltage regulator systems, including detailed descriptions and repair procedures for various alternator types. It also covers general checks, troubleshooting, and specific diagnostic procedures for low output and high output conditions. The document emphasizes safety precautions and proper disassembly/assembly techniques.

...documents torque specifications for alternator components to ensure proper mating surface contact.

Assessment-Element Operational-Logic Calibration-Data
Alternator Type A Delco Models Repair Procedures
Alternator Type B Motorola Models Troubleshooting Guides
Electrical Schematics GM V8-366 Engine Specifications Data
Troubleshooting GM V6-LPG Engine Maintenance Schedule
Specifications Carburetor Information General Checks & Adjustments

FAQ

Determine the **specific** torque specifications for alternator assembly. keyboard_arrow_down

54 to 81 N•m (40 to 60 lbf ft) is the specified torque for the pulley nut on the Delco alternator assembly.

What specifications **designated** safety precautions are noted for handling alternators? keyboard_arrow_down

Always disconnect the battery ground cable before making repairs to prevent possible damage and injury.

Check the **critical** lubrication requirements for bearing installation. keyboard_arrow_down

Delco-Remy grease, part number 1948791, should be used to lubricate the bearing area in the housing.

What does the **required** testing parameters indicate for low output checks? keyboard_arrow_down

A voltmeter is required for checking the field terminal and the regulator terminal in Step 2 of the Low Output Check.

Reference the **specified** diagnostic procedures for the electronic module. keyboard_arrow_down

200 hours is the recommended service interval for the electronic module, as per the Maintenance Schedule.

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Reviews (2)

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The Hyster manual is a must-have for anyone dealing with the F003 series. The download process was seamless, and I received the link in my email within minutes! Highly recommend it for its thoroughness and clarity.
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This manual is incredibly detailed and covers everything you need for maintenance and troubleshooting. I also appreciated the quick response time from support when I had a question. Very professional service!