Hyster Forklift Service Manual for C108, E40XL, E50XL, E60XL Models

Comprehensive Hyster forklift service manual covering C108, E40XL, E50XL, and E60XL models. Includes detailed procedures, diagrams, and troubleshooting for electrical systems. PN 897076.

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Document Details

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Document Number / Seller:
31199 / Cynthia Lopez
File Size:
50.75 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Oct 2, 2025

Models Covered & Key Technical Specifications

Hyster C108, E40XL, E50XL, E60XL Forklift Service Manual

This service manual covers Hyster C108, E40XL, E50XL, and E60XL models, providing essential maintenance and repair procedures.

  • Published Size Parameters: 695 x 909 mm establishes the minimum battery compartment dimensions for optimal fit.
  • Installation Footprint: For 36-48 volt models, 962 x 907 x * mm defines the maximum battery size Architecture.
  • Coupling Torques: 155 N.m signifies the torque required for wheel nuts and drive tires Standards.
  • System Fill: The hydraulic system capacity requires 13.30 litres for standard models Topology.
  • Power Framework: 27.4 x 35.8 in defines the minimum compartment width and length Bounds.
  • Mass Specs: 794 kg represents the minimum battery weight for the E/J1.25XL model.

Professional Workshop Service Manual & Technical Specifications

Specialized Overhaul Service Manual: Forklift Hyster C108, E40XL, E50XL, E60XL forklift manual Documentation-Set

Documentation-Type: Forklift Repair Manual // System-Identifier: Hyster C108 / E40XL / E50XL / E60XL Logic // Documentation-Type: Technical Documentation.

Service-Nexus Rating Framework
Troubleshooting 50.75 MB Electrical System
Electrical Schematics 15.5 MPa Hydraulic System
Component Identification 400 A Power Block
Maintenance Procedures 20,000 Ohms/Volt Measurement Tools
Safety Precautions 12.0 Volts Control Circuits
Specifications 36-48 Volts Battery Systems

Featuring a modular arrangement of detailed sections covering the operation and repair of Hyster forklift models C108, E40XL, E50XL, and E60XL. This manual provides comprehensive schematics, troubleshooting guides, and component specifications. Proper diagrams illustrate the control systems and electrical circuits, aiding in efficient maintenance. The document includes detailed torque specifications for proper installation and assembly, ensuring the longevity of the equipment.

FAQ

What **necessary** electrical values are required for troubleshooting? keyboard_arrow_down

12.0 volts across the accelerator potentiometer are needed for proper traction circuit troubleshooting.

Determine the **recommended** calibration settings for the drive wheels. keyboard_arrow_down

The axle shaft requires M8 x 1.25 x 16 capscrews torqued to 20 N.m (15 lbf ft) for proper drive wheel adjustment.

What **calibrated** clearance measurements are detailed for the parking brake? keyboard_arrow_down

The parking brake cable adjustment ensures the lever is between horizontal and 20° below horizontal, with the clamp lever down until the cable is tight.

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This manual has been incredibly helpful for maintaining our Hyster forklifts. The download process was smooth, and I received the link almost instantly after purchase. Great support!