Forklift Hyster C160, J30XMT, J35XMT, J40XMT Service Manual
Repair guide for all C160, J30XMT, J35XMT, J40XMT forklift configurations. Covers motor maintenance, troubleshooting, and hydraulic systems. Part number 897076.
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Models Covered & Key Technical Specifications
Hyster C160 / J30XMT / J35XMT / J40XMT (897076) – 1996
Forklift Service Manual | Comprehensive Series Documentation
- General Motor Specs: 31.3 kg (69 lbs) approximate weight for traction motors.
- Hydraulic System Capacity: 23.0 litre (6 gal) total system capacity.
- Mast/Tilt Drift Speeds: Tilt at carriage: 0.5 Degree in 1 minute.
- Motor Specifications: Traction motors have 4 brushes.
- Battery Size Specifications: Up to 2650 lb battery weight supported.
- Fastener Torque Values: Wheel studs require 30 to 50 Nm (22 to 37 lbf ft).
Professional Workshop Service Manual & Technical Specifications
Hyster C160 / J30XMT / J35XMT / J40XMT (897076) Service Manual: Comprehensive Forklift Procedure Manual
Unit-Designations: Hyster C160, J30XMT, J35XMT, J40XMT / Application-Range: Forklift Operation & Repair / Unit-Designations: Electric Forklift
| Assessment-Element | Diagnostic-Logic | Architecture |
|---|---|---|
| Motor Brushes | Inspect Commutator & Brushes | Traction/Hydraulic Motor |
| Hydraulic System | Check Oil Level & Strainer | Tank, Pump, Filter |
| Mast Operation | Inspect Chains & Rollers | Mast Channels, Rollers |
| Wheels & Tires | Check Pressure & Wear | Rim, Tire, Flap |
| Electrical System | Inspect Contactors & Wiring | Traction/Pump Control |
| Parking Brake | Check Cable & Pads | Caliper, Disc |
The documentation is partitioned into systems, procedures, introduction, tables, and specifications. It provides detailed information on the operation and repair of various forklift components. The manual covers troubleshooting common issues and offers guidance on maintenance schedules. It details the hydraulic system, including oil changes and strainer checks, and provides specific procedures for lift cylinder removal and installation for different mast types.
Hydraulic System Maintenance
This section covers the hydraulic system, including changing the hydraulic oil filter, checking the hydraulic oil strainer, and draining the hydraulic oil. It also details the operation and maintenance of the lowering control valve, which regulates the speed of load descent.
Mast and Lift Chain Maintenance
Guidance is provided for inspecting mast welds, carriage channels, rollers, and lift chains. It emphasizes the importance of proper adjustment and lubrication for the mast and lift chains.
Electrical System Inspection
This part of the manual details the inspection of electrical components, including contactors, motor brushes, and the operator restraint system. It provides warnings about battery safety and proper charging procedures.
Troubleshooting Guides
The manual includes a comprehensive troubleshooting section that addresses common problems such as "No movement of lift cylinders" and "Slow movement of lift or tilt cylinders." It offers possible causes and corrective actions for various issues encountered during operation and maintenance.
This manual documents torque specifications for various components to ensure proper assembly and thermal expansion compensation.
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