2005 Forklift Service Manual
Complete service and repair information for Hyster forklifts, covering C470, C471, G138, and B264 models. This manual details electrical systems, troubleshooting, and component replacement procedures.
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Hyster Models Covered & Key Technical Specifications
Models: Hyster C470, Hyster C471, Hyster G138, Hyster B264, N25XMDR3, N30-40XMR3, N50XMA3, N30XMDR3, N45XMR3, N30XMXDR3, N45XMXR3
Sub-models / Variants: Reach, Straddle, 24V, 36V, 72V, 80V configurations
Build Years: 2005–2008
Serial Numbers: 2260 SRM 138, 620 SRM 294, 8000 SRM 972, 8000 SRM 980, 8000 SRM 976, 1503622, 1503628
Technical Data:
- Battery system voltages: 24V, 36V, 48V, 72V, 80V
- Lift pump relief valve pressure: 19.6 MPa (2800 psi)
- Steering pump relief valve pressure: 8.40 MPa (1200 psi)
- Master Drive Unit wheel nut torque: 136 Nm (100 lbf ft)
- Motor Mount capscrew torque: 20 Nm (15 lbf ft)
- Traction fuse (FU1) rating: 325 Amp
- Lift Pump fuse (FU2) rating: 400 Amp
- Hydraulic Control Valve coil resistance: 15–360 ohms depending on coil type
Hyster Manual Features & Content Preview
Hyster Forklift 2005–2008 Electrical and Motor Service Manual
- Covers 2005–2008 Hyster C470, C471, G138, and B264 electric lift trucks, including N25XMDR3, N30-40XMR3, N50XMA3, and related reach and straddle forklift variants
- Original OEM publication Hyster 2260 SRM 138, 620 SRM 294, 8000 SRM 972, and 8000 SRM 980
- Includes 14 detailed electrical wiring schematics, 9 component adjustment tables, and 6 exploded-view motor/dash display assemblies
- Delivered as a direct download the moment payment clears
- File link appears in your order confirmation straight away
- Page spreads stay legible when printed at original size
- Indexed PDF search covers every chapter and appendix
- This complete set of four manuals documents battery indicators, electrical systems, DC motor maintenance, and hydraulic capacity specifications for the specified Hyster chassis models
Technical Documentation Scope
The Hyster C470 and related series documentation focuses on battery discharge indicators, controller diagnostics, and DC motor maintenance. Key sections outline the testing of Curtis 933-1 meters, adjustment of SEVCON POWERGAUGE controllers, and communication between dash display units and Main Interface Boards. The provided chapters detail setup procedures for both early and later models, ensuring precise voltage and discharge curve configurations. Maintenance sections offer guidance on inspecting brush and commutator conditions to prevent premature motor wear and system failure.
Specification Highlights
Technical data is provided for critical electrical and hydraulic systems. Brake System specs include a master cylinder pedal adjustment requirement of 136 Nm. Cooling system and drive unit specifications are defined for various battery compartment configurations. Understanding how factory workshop documentation is structured is vital for proper maintenance of the 24V through 80V lift systems. Electrical resistance values are mapped for coils ranging from 15 to 360 ohms to assist in diagnostic accuracy. Reference only — always consult a certified technician before performing service on this equipment.
An official Hyster OEM service publication covering the 2005–2008 C470, C471, G138, and B264 forklift range, documenting comprehensive electrical, hydraulic, motor, and diagnostic specifications for the 24V to 80V system variants.
Document Reference: Hyster P/N 910114, 1503628, 1503626, 1503622, 1487040; 2260 SRM 138, 620 SRM 294, 8000 SRM 972, 8000 SRM 980, 8000 SRM 976, 8000 SRM 980
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