1999 2002 Suzuki LT-F250 / LT-F250F 4x4 Quadrunner 250 Service Manual

Technical reference spanning LT-F250 and LT-F250F models. Covers engine, transmission, fuel systems, chassis, and electrical components with detailed procedures. PN 99500-42143-01E.

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Suzuki 1999
2002 Suzuki LT-F250 / LT-F250F 4x4 Quadrunner 250 Service Manual manual page preview - page 1 of 353

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Document Details

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Document Number / Seller:
31552 / Sarah Collins
File Size:
46.31 MB
File Type:
PDF
Language:
English
Pages:
353
Printable:
Yes
Category:
ATV
Last updated / verified
Aug 27, 2025

Models Covered & Key Technical Specifications

Suzuki LT-F250/LT-F250F (99500-42143-01E) - 1999-2002

Reference Procedural Collection | Series Service Manual.

  • Factory Tightening Data: 11 N-m is specified as the exhaust pipe nut torque for proper seal.
  • Certified Fill Levels: For differential gear oil, 150 ml requires the specified GL-5 rating.
  • Engineered Tolerance Values: 0.03-0.08 mm indicates the intake valve clearance requirements.
  • Primary Amperage Specs: The generator requires 15A for standard operation Benchmarks.
  • General Feed Speed: Maximum throughput reaches 25 ppm Parameters.
  • Integral Bolt Torques: The front axle nut controls the wheel bearing torque Threshold.

Professional Workshop Service Manual & Technical Specifications

Detailed Engineering Safety Manual: Suzuki LT-F250/LT-F250F - Comprehensive Factory Service & Repair Manual, 1999-2002 edition Troubleshooting-Index

Unit-Designations: Suzuki LT-F250 / LT-F250F (1999-2002) // Conceptual-Layout: ATV / Drivetrain Logic // Procedure-Type: Repair Manual.

TOP OF DESCRIPTION

Reference chapters include:

  • Engine disassembly and reassembly
  • Brake system adjustments
  • Carburetor inspection and cleaning
  • Front and rear suspension maintenance
  • Drive shaft and differential gear service

Systems Coverage

This manual documents systems related to the engine, including disassembly and inspection of components like the cylinder head and camshaft. It also details the fuel and lubrication systems, covering carburetor construction and specifications.

Procedures and Specifications

Repair information is provided for the chassis, including front and rear brakes, suspension, and steering systems. Procedures for wheel and tire replacement, as well as brake fluid replacement, are outlined.

Document Overview

The document includes a thorough overview of the vehicle's electrical system, capacities, and maintenance schedules. It details various specifications and component part diagrams to assist in understanding the vehicle's layout.

Torque Statement

This manual documents torque specifications for various components to ensure proper oscillation integrity.

FAQ

Identify the **correct** service interval parameters for the air cleaner? keyboard_arrow_down

1000 km (600 miles, 3 months) is the recommended interval for cleaning the air cleaner element.

What procedures are **documented** for the brake system architecture? keyboard_arrow_down

Brake pedal and lever adjustments are documented, including specific free travel measurements for the brake pedal and lever play.

Determine the **precise** tool requirements for valve clearance adjustment? keyboard_arrow_down

A thickness gauge (part number 09900-20803) is precisely required for checking and adjusting valve clearance.

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This manual is a lifesaver for anyone working on their Suzuki LT-F250. The step-by-step guidance is clear and easy to follow. The download process was seamless, and support was quick to respond when I had questions. Highly recommended!