2000-2006 Suzuki DR-Z400E, S & SM Service Manual (Clymer Edition)

Integrated Performance Shop Manual: Suzuki DR-Z400E, DR-Z400S & DR-Z400SM Manual (Clymer Edition) - Comprehensive Service & Repair Reference 2000-2006 Logic-Archive

Model-Portfolio: DR-Z400E, DR-Z400S, DR-Z400SM // Unit-Designations: Motorbike / Engine Logic // Model-Portfolio: 2000-2006

Technical chapters are organized around systems, then procedures, followed by introductory material, a specification table, and detailed specifications.

• System Specs: 398 cc displacement, liquid-cooled, dry sump lubrication system Architecture.
• Maximum Engine Ratings: 12.2:1 compression ratio for E models (except 2004 CA) Sequences.
• Measured Speed Data: 1700-1900 rpm idle speed for E models (non-CA) Baseline.
• Published Ignition Timing: BTDC at 1800 rpm for E models (non-CA) Requirements.
• Authorized Fluid Pressure: 40-140 kPa (5.8-20.3 psi) oil pressure at 3000 rpm Threshold.
• Technical Torque Values: 10 Nm (7 ft.-lb.) for camshaft cap bolts Mapping.

Fundamentally requiring clear and accurate service information, this document details various systems and procedures. It covers engine top-end operations, engine lower-end maintenance, and transmission and internal shift mechanisms. Additionally, it provides guidance on clutch, external shift mechanism, lubrication system, and electrical system components, ensuring proper function and longevity. Torque specifications for fasteners are included to ensure correct assembly, contributing to fastener fatigue prevention.