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2000-2006 Suzuki DR-Z400E, S, SM service manual Preview image 1
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2000-2006 Suzuki DR-Z400E, S, SM service manual

Models covered in this manual:

  • 2000-2006 Suzuki DR-Z400E, S, SM

    • 2000 DR-Z400E
    • 2000 DR-Z400S
    • 2001 DR-Z400E
    • 2001 DR-Z400S
    • 2002 DR-Z400E
    • 2002 DR-Z400S
    • 2003 DR-Z400E
    • 2003 DR-Z400S
    • 2004 DR-Z400E
    • 2004 DR-Z400S
    • 2005 DR-Z400E
    • 2005 DR-Z400S
    • 2005 DR-Z400SM
    • 2006 DR-Z400E
    • 2006 DR-Z400S
    • 2006 DR-Z400SM

File specifications

File size: 21.22 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.43 Minutes
$18.99 Instant Download

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Product Information

Table of Contents:

Chapter One: General Information

  • Manual Organization
  • Safety
  • Vehicle Identification
  • Serial Numbers
  • Fasteners
  • Shop Supplies
  • Tools
  • Troubleshooting Tools
  • Electrical System Fundamentals
  • Service Methods
  • Specifications

Chapter Two: Troubleshooting

  • Engine Operating Requirements
  • Engine Cranks But Will Not Start
  • Engine Starts And Runs
  • Engine Lacks Power
  • Engine Overheats
  • Engine Misfire
  • Engine Noise
  • Motorcycle Noise
  • Clutch
  • Shock Absorbers And Transmission
  • Brakes
  • Steering And Handling

Chapter Three: Lubrication, Maintenance and Tune-Up

  • Periodic Inspection
  • Lubrication
  • Tune-Up
  • Special Tools
  • Engine Oil
  • Engine Oil Filter
  • Cooling System
  • Valve Clearance
  • Spark Plug
  • Clutch
  • Cylinder Head, Valve And Valve Mechanism
  • Cylinder And Piston
  • Crankshaft, Connecting Rod, Main Bearing And Balancer
  • Transmission And Gearshift Mechanism
  • Electrical System
  • Chassis
  • Front Wheel, Brake And Tire
  • Rear Wheel, Brake And Tire
  • Front Suspension
  • Rear Suspension
  • Steering
  • Cable, Control And Footrest

Chapter Four: Engine Top End

  • Cylinder Head
  • Valves
  • Camshaft
  • Cylinder And Piston Rings
  • Specifications

Chapter Five: Engine Lower End

  • Engine Removal
  • Crankcase
  • Crankshaft
  • Balancer
  • Transmission
  • Specifications

Chapter Six: Clutch, External Shift Mechanism and Lubrication System

  • Clutch
  • External Shift Mechanism
  • Lubrication System
  • Specifications

Chapter Seven: Transmission and Internal Shift Mechanism

  • Transmission
  • Internal Shift Mechanism
  • Specifications

Chapter Eight: Fuel System

  • Carburetor
  • Fuel Pump
  • Fuel Tank
  • Fuel Lines
  • Fuel System Troubleshooting

Chapter Nine: Electrical System

  • Electrical System Overview
  • Battery
  • Charging System
  • Ignition System
  • Lighting System
  • Wiring Diagrams
  • Electrical Troubleshooting

Chapter Ten: Cooling System

  • Radiator
  • Water Pump
  • Thermostat
  • Cooling System Troubleshooting

Chapter Eleven: Wheels, Tires and Drive Chain

  • Wheel Removal and Installation
  • Tire Replacement
  • Drive Chain Maintenance
  • Wheel Inspection

Chapter Twelve: Front Suspension and Steering

  • Front Forks
  • Steering Stem
  • Steering Head Bearings

Chapter Thirteen: Rear Suspension

  • Rear Shock Absorber
  • Rear Swingarm
  • Linkage

Chapter Fourteen: Brakes

  • Front Brake
  • Rear Brake
  • Brake Pad Replacement
  • Brake Fluid Replacement
  • Brake Bleeding

Chapter Fifteen: Body

  • Body Panels
  • Seat
  • Fuel Tank
  • Side Covers
  • Fenders
  • Handlebar
  • Footrests

Index

Wiring Diagrams


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