2007 Suzuki DF 300 4-stroke V6 Outboard Motor Service Manual

Complete service and overhaul manual for the 2007 Suzuki DF300 4-stroke V6 Outboard Motor, covering all main components, inspections, and procedures.

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Document Details

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Document Number / Seller:
31708 / Rebecca Scott
File Size:
58.59 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Jun 29, 2025

Models Covered & Key Technical Specifications

Suzuki DF 300 Outboard Motor (2007)

Complete service documentation for the DF300 Outboard Motor addressing inspection, service, and overhaul procedures. | Applied Toolkit.

  • Maximum Output Data: 220.7 kW (300 PS) is the rated power output at the recommended operating range.
  • Universal Operating Range: 5700 – 6300 r/min specifies the recommended full throttle speed range.
  • Established Idle Speed: 650 ± 50 r/min defines the stable idling operational parameter.
  • Measured Cylinder Count: The engine features a V-6 configuration for consistent performance.
  • Published Displacement: 4028 cm³ (245.6 cu. in) signifies the total engine displacement.
  • System Power Source: The engine is equipped with a 12 V battery system for reliable operation.

Professional Workshop Service Manual & Technical Specifications

Commercial Calibration Hydraulic Manual: Outboard Motor Suzuki DF 300 Outboard Motor - Factory Diagnostics, Service, and Maintenance Manual Calibration-Manual

Technical-Benchmarks: Engine Control Modules // Application-Range: Outboard Motors / Engine Control Logic // Technical-Benchmarks: Ignition Systems.

Component Value Calibration-Data
Engine Control Module (ECM) Controls fuel injection, ignition, VVT, and throttle systems Electronic Microcomputer Control
Boat Control Module (BCM) Manages throttle, shift, and safety systems Input/Output Device
Ignition System Full-transistorized, ECM-controlled ignition timing ATDC 5° – BTDC 24° Advance
Electronic Throttle System Controls engine speed via throttle actuator Not equipped with IAC valve
Fuel Injection System Multi-point sequential, electronic fuel injection ATDC 280° on Exhaust Stroke timing

Coverage is segmented into detailed sections covering engine control systems, electrical systems, troubleshooting, and component-specific maintenance. This manual provides systematic guidance for servicing the Suzuki DF 300 Outboard Motor. Correctly requiring systematic procedures ensures optimal performance and longevity.

Documents torque specifications for engine components to ensure proper corrosion joint prevention.

FAQ

What **calibrated** system architecture ensures efficient engine operation? keyboard_arrow_down

The integrated control system employing the BCM and ECM ensures efficient operation by managing the electronic gear shift, electronic throttle, fuel injection, and ignition functions.

Assess the **applicable** tool requirements for maintenance. keyboard_arrow_down

For comprehensive maintenance, specialized tools such as Vernier calipers (09900-20101), a torque wrench, and specific diagnostic testers (e.g., Digital Tester 09930-99320) are often required.

What **exact** electrical values should be checked for the ECM's starter relay control? keyboard_arrow_down

Approximately 0.5 V should be observed when the main switch is ON and the engine is cranking for the starter relay control, with approximately 12 V when the main switch is ON and normal.

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Reviews (5)

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Rated 5 out of 5 stars
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Had a question about the fuel system, and their support team got back to me in no time!
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Perfect guide for both newbies and experienced techs. Highly recommend!
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This manual has been a lifesaver for my DF300. The troubleshooting tips are spot on!
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I love how well-illustrated this manual is. Makes repairs so much easier!