2006-2008 Kawasaki KX250F Motorcycle Service Manual

Addresses KX250F systems including engine top end, fuel system, cooling system, brakes, suspension, and more. Part # 2014-kx250f-SM.pdf.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Kawasaki Models Covered & Key Technical Specifications

Models: Kawasaki KX250F
Sub-models / Variants: KX250ZD, KX250ZE
Build Years: 2006–2008
Technical Data:

  • Engine type: 4-stroke, single cylinder, DOHC 4 valve, liquid-cooled
  • Engine displacement: 249 cm³ (15.2 cu in.)
  • Compression ratio: 13.8:1
  • Fuel system: FI (Fuel Injection), Keihin 43 mm
  • Transmission: 5-speed, constant mesh, return shift
  • Front suspension: Telescopic upside-down fork, 315 mm wheel travel
  • Rear suspension: Swingarm (New Uni-trak), 310 mm wheel travel
  • Fuel tank capacity: 6.1 L (1.6 US gal)
Technical Specifications
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Document Number / Seller:
31871 / Laura Martin
File Size:
9.51 MB
File Type:
PDF
Language:
English
Pages:
479
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 1, 2025

Kawasaki Manual Features & Content Preview

Kawasaki KX250F 2006–2008 Technical Scope

  • Covers the 2006–2008 Kawasaki KX250F liquid-cooled, 4-stroke, single-cylinder dirt bike, including KX250ZD and KX250ZE configuration variants
  • Original OEM publication, 2nd Edition, dated March 15, 2013
  • Contains 479 pages of detailed specifications, torque values, maintenance charts, and specialized component assembly procedures
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Laided out for standard letter and A4 printing
  • This 479-page manual serves as the primary factory reference for internal engine, fuel injection, suspension, and chassis service requirements

Procedural and System Documentation

This 2006–2008 Kawasaki KX250F publication provides the technical data and system information required for maintaining this racing-oriented off-road motorcycle. Major chapters address general information, periodic maintenance charts, fuel system, cooling system, and engine top end. Additional coverage focuses on clutch systems, lubrication, engine removal, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, and frame. The final sections include detailed appendix information and unit conversion tables to assist technicians.

Engine and Chassis Specification Preview

The 2006–2008 Kawasaki KX250F manual contains comprehensive torque tables for fasteners throughout the bike, including engine mounting, axle nuts, and caliper bolts. Valve clearance for the intake is listed at 0.10–0.15 mm in the cylinder head specification table. Cylinder head bolt torque values are documented at 44 N·m for the M10 bolts. Coolant system capacity for the KX250F is documented at 1.2 liters. Service intervals are dictated by a race-hour schedule, ranging from 2.5 hours to 30 hours. This official 479-page Kawasaki OEM workshop manual covers the 2006–2008 KX250F, documenting engine, chassis, electrical, and fuel-injection specifications for the KX250ZD and KX250ZE model variants.

Manual FAQ, Purchase & Download Details

Does this manual include electrical system sections with wiring references and connector pinout data? keyboard_arrow_down

Document contains a dedicated Electrical System chapter that covers component references and system layouts. It includes information on electrical leads, connector identification, and other related technical content.

What is the publication edition date of this service manual? keyboard_arrow_down

Specific publication is identified as the 2nd Edition, dated March 15, 2013.

Which chapters cover the core powertrain and mechanical systems of the machine? keyboard_arrow_down

Manual includes specific chapters for the Engine Top End, Engine Lubrication System, and Engine Removal and Installation. Additional chapters cover the Clutch and the Crankshaft and Transmission systems. These sections contain exploded view illustrations and assembly details for the powertrain components.

Can I find technical specification tables for fluid capacities and engine parameters in the document? keyboard_arrow_down

General Specifications section lists comprehensive technical data including fluid capacities, bore and stroke dimensions, compression ratios, and valve timing references.

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