2004-2006 Suzuki RM-Z 250 Motorcycle Service Manual
Covers RM-Z 250 models, including print engine, scanner module, paper path, and electrical systems. PN 99000-10910
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Models Covered & Key Technical Specifications
Suzuki RM-Z 250 (2004-2006) Service Manual
Suzuki RM-Z 250 (2004-2006) — 2004-2006.
- Technical Resolution Data: 431 - 706 kPa provides the standard cylinder compression range.
- Specific Temperature Range: For optimal cooling, -35°C (-31°F) defines the freezing point of the coolant.
- Essential Power Rating: 31.6 kW @11 000 r/min signifies the maximum horsepower output.
- Advanced Memory Capacity: 249 mL is the standard displacement for the engine.
- Core Speed Performance: Maximum torque reaches 28.7 N·m Parameters.
- Core Speed Performance: The standard valve clearance for the exhaust is 0.17 - 0.22 mm.
Professional Workshop Service Manual & Technical Specifications
Suzuki RM-Z 250 (2004-2006) Service Manual: Comprehensive Diagnostics Reference-Archive
| Technical-Scope: Suzuki RM-Z 250 // Technical-Benchmarks: Motorcycle / Engine Logic // Technical-Scope: 4-stroke, single cylinder, DOHC 4 valve. | Service-Nexus | Value | Logic |
|---|---|---|---|
| Engine Oil Type | Castrol “R4 superbike” 5W-40 | Engine oil specifications. | |
| Cylinder Inside Diameter | 77.000 ∼ 77.012 mm | Engine bore diameter. | |
| Engine Oil Capacity | 1.5 L (1.6 USqt) | Oil capacity for engine. | |
| Clutch Lever Free Play | 2 ∼ 3 mm | Lever play adjustment. | |
| Piston Ring Thickness (Top) | 0.77 ∼ 0.79 mm | Ring thickness specification. | |
| Piston/Cylinder Clearance | 0.030 ∼ 0.057 mm | Clearance measurement. |
The documentation provides guidance on the "Engine Top End", "Clutch", and "Carburetor" systems. It also covers "Fuel System" and "Cooling System" procedures.
Drivetrain specifications are addressed in the "Primary Gear" and "Clutch" sections, detailing component removal and installation.
Reassembly procedures are specified for the "Cylinder Head" and "Camshaft" components, ensuring proper alignment and fitment.
Service intervals are documented for "Periodic Maintenance", including fluid changes and inspections for optimal performance.
Component locations are identified for various parts within the "Engine Right Side" and "Kickstarter" sections.
Service procedures are documented for the "Air Cleaner" and "Fuel Tank" systems, covering cleaning and installation. This manual documents torque specifications for essential engine components to ensure proper gasket seal integrity.
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