2007 Polaris Ranger XP 4x4 / 6x6 Service Manual

Contains detailed repair procedures for the 2007 Polaris Ranger XP models, including engine, drivetrain, and chassis systems. Ref: EH068OLE

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Document Details

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Document Number / Seller:
31931 / Steven Reed
File Size:
13.62 MB
File Type:
PDF
Language:
English
Pages:
328
Printable:
Yes
Category:
UTV
Last updated / verified
Jan 7, 2026

Models Covered & Key Technical Specifications

2007 Polaris Ranger XP (4x4 / 6x6) (EH068OLE) – Service Manual Polaris Ranger XP Manual | 683cc EFI Workshop Specs

  • Engine Model: EH068OLE (683cc Twin Cylinder EFI)
  • Horsepower: 450 W
  • Torque: 1150 RPM Idle
  • Fluid Capacity: 9 gal. (34 l)
  • Transmission Fluid: Polaris AGL Gearcase Lube
  • Ignition Timing: 7° BTDC @ 1200 RPM

Manual Description & Preview

Polaris Ranger XP 2007 Service Manual: Engine, Drivetrain, Chassis, Electrical & Fuel Systems Manual

Technical-Scope: Engine, Drivetrain, Body, Steering, Suspension, Fuel Injection, Clutching, Final Drive / Architecture-Focus: UTV / Product-Line: Ranger XP

Table of Contents Summary

  • Engine Reassembly
  • Fuel System and Air Intake
  • CVT System Service
  • Front Drive Shaft Removal
  • Drive Clutch Service
  • Fuel Pump Test
  • Clutch Alignment

Featuring a modular arrangement of detailed diagrams, component identification, and step-by-step repair instructions, this manual provides thorough documentation for servicing the Polaris Ranger XP. It covers engine specifications, fuel system operation, drive clutch service, and detailed troubleshooting for common issues. Essential maintenance procedures, torque specifications, and exploded views are included throughout.

FAQ

Check the **standard** cylinder compression keyboard_arrow_down

150-170 psi is the standard range for cylinder compression on the Polaris Ranger XP.

What does the **necessary** adjustment procedures cover? keyboard_arrow_down

Adjustment procedures are specified for throttle cable freeplay, tie rod ends, and rear suspension.

Reference the **recommended** pressure specifications keyboard_arrow_down

39 psi is the recommended fuel pressure for the Polaris Ranger XP EFI engines.

What are the **calibrated** assembly sequence? keyboard_arrow_down

Calibrated assembly sequences are provided for crankcase bolts, cylinder head bolts, and water pump housing bolts.

Specify the **applicable** service interval parameters keyboard_arrow_down

Service intervals are documented for pre-ride checks, 25-hour intervals, 50-100 hour intervals, and 100-300 hour intervals.

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