2009 Polaris Predator 50, Outlaw 90 & Sportsman 90 ATV Service Manual

Official Polaris ATV service manual covering 2009 Predator 50, Outlaw 90, and Sportsman 90 models. Includes detailed procedures and specifications for maintenance and repair. PN 9921812

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Document Details

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Document Number / Seller:
32061 / Daniel Parker
File Size:
9.11 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 21, 2025

Models Covered & Key Technical Specifications

2009 Polaris ATV Service Manual - Predator 50, Outlaw 90 & Sportsman 90 ATV Maintenance Manual - 2009 Edition Maintenance-Registry

Official Polaris Predator 50, Outlaw 90 & Sportsman 90 ATV Maintenance Manual - 2009 Edition. Technical-Scope: General Vehicle Inspection and Maintenance | Validation-Data: Standard Torque Specifications / Technical-Scope: Engine Lubrication.

  • Verified Holding Capacity: 30 oz. / 900 ml indicates the engine oil capacity requirements.
  • Engineered Measurement Bounds: 17.5° BTDC @ 1700 RPM sets the ignition timing parameters.
  • Prescribed Circuit Specs: 15 Watts determines the power consumption for daytime running lights.
  • Nominal Installation Footprint: 40 ft. lbs. (54 Nm) is the specified torque for the steering post nut.
  • Defined Charge Quantity: 12V / 5 AH defines the standard battery voltage and amp-hour rating.
  • General Charge Quantity: 7 Amp is the specified fuse capacity for the main electrical system.

Professional Workshop Service Manual & Technical Specifications

Unified Performance Parts Manual: ATV Official Polaris Predator 50, Outlaw 90 & Sportsman 90 ATV Maintenance Manual - 2009 Edition Maintenance-Registry

Technical-Scope: General Vehicle Inspection and Maintenance // Validation-Data: Standard Torque Specifications / Technical-Scope: Engine Lubrication. Component Parameters Logic
Engine Oil 30 oz. (900 ml) Maintenance interval for oil changes is 40 hours or annually.
Ignition Timing 17.5° BTDC @ 1700 RPM Electrical system testing procedures are included.
Daytime Running Lights 15 Watts Lighting system specifications for visibility.
Steering Post 40 ft. lbs. (54 Nm) Torque specifications for critical steering fasteners.
Battery 12V / 5 AH Battery maintenance and charging procedures are documented.
Fuse 7 Amp Electrical system protection details are provided.

Maintenance guidelines are included for the complete range of Polaris ATV models. OEM guidelines are included for proper system checks and adjustments. Transmission service information covers lubrication and inspection procedures. HVAC system procedures are included for maintaining optimal performance. Torque specifications are documented for critical engine and chassis fasteners to ensure proper and safe assembly. Reliable operation of your ATV depends on consistent maintenance and adherence to the documented procedures within this manual.

FAQ

What are the **proper** clearance measurements for the valve train? keyboard_arrow_down

0.002" (.06 mm) is the standard clearance for both intake and exhaust valve lash on the 2009 Polaris ATVs.

Specify the **standard** torque specifications for the steering post. keyboard_arrow_down

40 ft. lbs. (54 Nm) is the specified torque value for the steering post nut, ensuring secure steering assembly.

What is the **necessary** safety precautions when working with the battery? keyboard_arrow_down

Always wear safety glasses, rubber protective gloves, and appropriate clothing when working with batteries, as electrolyte is poisonous and batteries produce explosive gases.

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Reviews (4)

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The download process was smooth, and I received the link to my email almost instantly. The manual is clear and easy to follow. Fantastic support!
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Rated 4 out of 5 stars
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This manual has been a lifesaver for maintaining my Polaris ATV. The detailed instructions made repairs straightforward. Highly recommend!
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As a novice, I found this manual incredibly helpful. It covers everything in a way that's easy to understand. Plus, the customer service was top-notch!