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2009 Polaris Outlaw 50, Outlaw 90, Sportsman 90 ATV manual Preview image 1
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2009 Polaris Outlaw 50, Outlaw 90, Sportsman 90 ATV manual

Models covered in this manual:

  • Polaris Sportsman 90
  • Polaris Outlaw 90
  • Polaris Outlaw 50

Production/model years: 2009

File specifications

File size: 9.11 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.19 Minutes
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Product Information

Table of Contents

CHAPTER 1: GENERAL INFORMATION

  1. Model Information

    • Model Identification
    • Vehicle Identification Numbers
    • Engine Serial Number Location
  2. General Specifications

    • 2009 Predator 50
    • 2009 Outlaw 90
    • 2009 Sportsman 90
  3. Miscellaneous Information

    • Fasteners
    • Fluid Capacities
    • Recommended Lubricants
    • Glossary of Terms

CHAPTER 2: MAINTENANCE

  1. Maintenance Schedule

    • Service Intervals
    • Maintenance Checklist
  2. Lubrication

    • Engine Oil
    • Transmission Fluid
    • Greasing Points
  3. Inspection

    • Pre-Ride Inspection
    • Detailed Inspection Procedures
  4. Adjustments

    • Clutch Adjustment
    • Brake Adjustment
    • Throttle and Idle Cable Adjustment

CHAPTER 3: ENGINE

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Engine Disassembly and Reassembly

    • Cylinder Head
    • Valves and Springs
    • Pistons and Cylinders
  3. Cooling System

    • Radiator and Hoses
    • Water Pump
  4. Lubrication System

    • Oil Pump
    • Oil Filter

CHAPTER 4: DRIVE TRAIN

  1. Transmission

    • Removal and Installation
    • Inspection and Maintenance
  2. Final Drive

    • Differential Assembly
    • Axle Shafts

CHAPTER 5: FUEL SYSTEM

  1. Fuel Tank

    • Removal and Installation
    • Inspection and Testing
  2. Fuel Pump

    • Operation and Maintenance
    • Troubleshooting
  3. Fuel Injectors

    • Cleaning and Replacement
    • Testing and Adjustment
  4. Carburetor

    • Removal and Installation
    • Adjustment Procedures

CHAPTER 6: LUBRICATION SYSTEM

  1. Engine Oil

    • Oil Change Procedures
    • Oil Specifications
  2. Oil Filter

    • Replacement Procedures
    • Inspection and Maintenance

CHAPTER 7: CHASSIS

  1. Frame

    • Inspection and Repair
    • Frame Alignment
  2. Suspension

    • Front Suspension
    • Rear Suspension
  3. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Replacement
  4. Brakes

    • Brake System Overview
    • Brake Pad Replacement
  5. Steering

    • Steering System Overview
    • Steering Adjustment

CHAPTER 8: ELECTRICAL SYSTEM

  1. Battery

    • Battery Maintenance
    • Battery Testing and Replacement
  2. Charging System

    • Alternator
    • Voltage Regulator
  3. Ignition System

    • Ignition Coil
    • Spark Plugs
  4. Lighting System

    • Headlight
    • Taillight and Turn Signals
  5. Instrumentation

    • Instrument Cluster
    • Gauges
  6. Wiring Diagrams

    • Complete Wiring Diagrams
    • Circuit Descriptions

CHAPTER 9: SERVICING INFORMATION

  1. Troubleshooting

    • Diagnostic Procedures
    • Common Issues
  2. Service Data

    • Technical Data
    • Service Specifications
  3. Special Tools

    • Recommended Tools
    • Usage Instructions

CHAPTER 10: SUPPLEMENTS

  1. LT-F250K3 ('03-Model)

    • Specific Information and Updates
  2. LT-F250K4 ('04-Model)

    • Specific Information and Updates
  3. LT-F250K5 ('05-Model)

    • Specific Information and Updates
  4. LT-F250K6 ('06-Model)

    • Specific Information and Updates
  5. LT-F250K7 ('07-Model)

    • Specific Information and Updates
  6. LT-F250K8 ('08-Model)

    • Specific Information and Updates
  7. LT-F250K9 ('09-Model)

    • Specific Information and Updates

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