2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual

Get your Polaris PWC back in top condition with this comprehensive service manual. Covers Freedom, Virage, Virage i, Genesis i, and MSX 140 models. Part # 9918731.

4.5starstarstarstarstar_half(4)
visibility Preview Available
Polaris 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual page preview - page 1 of 298

Sample pages from the 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual

Polaris 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual preview page 1 - thumbnail
Polaris 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual preview page 2 - thumbnail
Polaris 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual preview page 3 - thumbnail
Polaris 2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$16.96 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
32128 / Joseph Wilson
File Size:
12.26 MB
File Type:
PDF
Language:
English
Pages:
298
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Jan 14, 2026

Models Covered & Key Technical Specifications

2004 Polaris Freedom / Virage / Virage i / Genesis i / MSX 140 Personal Watercraft (PWC) Service Manual This manual provides comprehensive service and repair procedures for the 2004 Polaris Freedom, Virage, Virage i, Genesis i, and MSX 140 Personal Watercraft.

  • Engine Specifications: Features detailed engine data, including bore, stroke, displacement, and compression ratios for all models.
  • Fuel System: Explains fuel delivery, idle speed settings, and carburetor adjustments for optimal performance.
  • Cooling System: Details cooling system maintenance, flushing procedures, and thermostat operation.
  • Propulsion System: Covers pump assembly, impeller clearance, driveshaft inspection, and bearing housing maintenance.
  • Electrical System: Includes wiring diagrams, ignition coil service, and battery safety precautions.
  • Troubleshooting Guide: Offers solutions for common issues like lean conditions, poor performance, and engine overheating. Polaris Freedom / Virage / MSX 140 PWC Manual 9918731. Comprehensive | Maintenance | Procedures.

Professional Workshop Service Manual & Technical Specifications

2004 Polaris Personal Watercraft Service Manual: Freedom, Virage, Virage i, Genesis i, MSX 140

2004 Polaris PWC Models: Freedom, Virage, Virage i, Genesis i, MSX 140 Logic Equipment-Series: 2004 Polaris Personal Watercraft // Unit-Designations: Freedom, Virage, Virage i, Genesis i, MSX 140 // Technical-Benchmarks: Service Manual

Content Overview

The repository is divided into the following sections:

Chapter 1: General Information

Details PWC identification numbers, publication part numbers, and recommended service tools.

Chapter 2: Maintenance

Covers recommended maintenance products, periodic maintenance schedules, and general lubrication.

Chapter 3: Engine / Cooling

Provides engine specifications, torque specifications, and detailed procedures for engine disassembly and assembly.

Chapter 4: Fuel / Exhaust

Explains carburetor systems, fuel pump operation, and troubleshooting for fuel and exhaust issues.

Chapter 5: Propulsion

Details pump specifications, driveshaft inspection, and troubleshooting for ventilation and cavitation.

Specific Component Data

Detailed specifications for engine and propulsion components are included throughout the manual. Torque specifications for various fasteners and assemblies are provided to ensure proper installation and function. General maintenance procedures and troubleshooting steps are also outlined to assist with common issues.

Technical Specifications Table

Integrated-Framework Baseline Framework
Engine Displacement 701cc - 1192cc Varies by model
Max Horsepower 95 - 140 HP Model dependent
Fuel Delivery System Carbureted / D.I. Varies by model
Cooling Type Water Cooled All models
Drive Type Jet Pump All models

FAQ

What are the **proper** clearance measurements for the impeller and driveshaft? keyboard_arrow_down

Impeller clearance standard is .002-.008" (.05-.20 mm), with a service limit of .020" (.5 mm). Driveshaft end play standard is .100"-.200" (2.54-5.08mm).

Specify the **standard** torque specifications for the primary engine components. keyboard_arrow_down

For the 700cc/800cc engine mount assembly, torque specifications include: A = 9ft.lbs. (12Nm), C = 75ft.lbs. (102Nm) Apply Loctite™ 262 to threads, D = 14ft.lbs. (19Nm) Apply Loctite™ 262 to threads.

What is the **necessary** safety precautions when handling the battery? keyboard_arrow_down

Always disconnect the black (negative) cable first. Electrolyte or fuel vapors may be present in the engine compartment and a spark could ignite them. Wear safety glasses or a face shield and protective gloves. Battery electrolyte contains sulfuric acid and is poisonous.

Calculate the **recommended** lubrication requirements for the driveshaft. keyboard_arrow_down

Lubricate the bearing carrier every 25 hours during normal use, and every 15 hours when operated in saltwater. Apply a light film of Premium grease to seal lips, o-rings, and stubshaft during installation.

What values are **calibrated** for the ignition system's spark plug gap? keyboard_arrow_down

For 700cc CARB engines, the spark plug gap is .024 - .028 in. (.6 - .7mm) using NGK BPR8ES. For 800 / 1200cc DIt engines, the spark plug gap is .028 - .032 in. (.7 - .8mm) using NGK PZFR6H.

Customer Reviews

Read what our customers say about this Polaris Personal Watercraft (PWC) manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
This manual made servicing my Polaris watercraft a breeze. The detailed instructions are easy to follow. Highly recommend!
Avatar
New
Rated 4 out of 5 stars
Avatar
New
The troubleshooting guide helped me identify an overheating issue quickly. The download was smooth, and the support team was very helpful!
Avatar
New
This service manual covers everything. I appreciated the quick email response when I had a question about the carburetor settings. Fantastic service!