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1994-1997 Suzuki RF600R service manual

Models covered in this manual:

  • 1994 Suzuki RF 600 R
  • 1995 Suzuki RF 600 R
  • 1996 Suzuki RF 600 R
  • 1997 Suzuki RF 600 R
  • RF600RS(1995-Model)
  • RF600RT(1996-Model)
  • RF600RV(1997-Model)

File specifications

File size: 8.34 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 318

Printable: Yes
Estimated download time: 0.17 Minutes
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Product Information

Table of Contents

1. General Information

  • Suzuki RF600R ('94-Model)
  • Serial Number Location
  • Fuel, Oil and Engine Coolant Recommendations
  • Fuel
  • Engine Oil
  • Brake Fluid
  • Front Fork Oil
  • Engine Coolant
  • Water for Mixing
  • Anti-Freezing Coolant
  • Liquid Amount of Water/Engine Coolant
  • Break-in Procedures
  • Cylinder Identification
  • Special Materials
  • Precautions and General Instructions
  • Replacement Parts
  • Information Labels
  • Specifications
  • Country or Area

2. Periodic Maintenance and Tune-Up Procedures

  • Maintenance Schedule
  • Periodic Maintenance Chart
  • Fuel Line and Fuel Filter
  • Throttle Cable
  • Engine Oil and Filter Change
  • Valve Clearance
  • Air Cleaner
  • Spark Plug
  • Idle Speed
  • Carburetor Synchronization
  • Battery
  • Brake Fluid
  • Drive Chain
  • Front Fork Oil
  • Tires

3. Engine

  • Engine Removal and Installation
  • Cylinder Head Cover Removal and Installation
  • Cylinder Head Removal and Installation
  • Cylinder, Piston and Piston Ring
  • Clutch
  • Gearshift Linkage
  • Transmission
  • Crankcase and Crankshaft
  • Cam Chain Tensioner
  • Lubrication System
  • Cooling System

4. Fuel and Lubrication System

  • Fuel Tank
  • Fuel Cock
  • Carburetor Removal and Installation
  • Carburetor Disassembly and Assembly
  • Throttle Valve Adjustment
  • Idle Speed Adjustment
  • Choke System
  • Fuel Filter

5. Cooling System

  • Radiator
  • Radiator Cap
  • Cooling Fan
  • Thermostat
  • Coolant Temperature Sensor
  • Water Pump

6. Electrical System

  • Wiring Diagram
  • Wiring Harness Routing
  • Battery
  • Ignition System
  • Charging System
  • Starter System
  • Lighting System
  • Switches
  • Fuse and Relay

7. Chassis

  • Front Wheel
  • Rear Wheel
  • Tires
  • Front Suspension
  • Rear Suspension
  • Steering
  • Brakes
  • Frame
  • Side Stand
  • Exhaust System

8. Servicing Information

  • Special Tools
  • Torque Specifications
  • Service Data

9. Emission Control Information

  • Emission Control Label Location
  • Exhaust Emission Control System
  • Evaporative Emission Control System

10. RF600R ('96-Model)

  • Changes and Updates Specific to the '96 Model

11. RF600R ('97-Model)

  • Changes and Updates Specific to the '97 Model

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