Service/Repair your used ATV yourself and buy/use this Polaris Sportsman repair guide and repair manual (pdf).
Production/model years: 2004, 04
Models / type: Sportsman 400, Sportsman 500 /Polaris
Serial numbers: all
Manual Language: English
Manual format: PDF / e-book (zip)
Delivery: Download link will appear on the checkout page after your payment is complete. In addition, we will email you with all download information one minute after payment (Download link expires in 3 days)
The 2004 Polaris Sportsman 400 and Sportsman 500 are two popular all-terrain vehicles that provide reliable and powerful performance. Whether you use your ATV for work or play, it's important to keep it properly maintained and in good repair. The 2004 Polaris Sportsman 400 and Sportsman 500 service manual is an essential resource for anyone looking to DIY their ATV maintenance and repair. At www.repairloader.com, you can buy and instantly download this manual as a PDF, so you can get started right away.
The 2004 Polaris Sportsman 400 and Sportsman 500 service manual covers all aspects of the ATV, including the engine, wiring diagram, schematics, brakes, oil filter change, parts list, and more. Whether you're an experienced mechanic or a beginner, this manual has everything you need to keep your Polaris Sportsman running smoothly.
Here are 15 tech specs that you'll find in the 2004 Polaris Sportsman 400 and Sportsman 500 service manual:
• The Sportsman 400 and Sportsman 500 are both powered by liquid-cooled, 4-stroke, single-cylinder engines.
• The Sportsman 400 has a displacement of 425cc and delivers 30 horsepower, while the Sportsman 500 has a displacement of 499cc and delivers 33 horsepower.
• The ATV features a fully automatic transmission with a continuously variable transmission (CVT) system for improved performance and fuel efficiency.
• The gearbox features a selectable 2WD/4WD system, with a front differential lock for maximum traction in any condition.
• The ATV has a hydraulic disc brake system on both the front and rear wheels for superior stopping power.
• The manual includes step-by-step instructions for complete servicing of the ATV, including detailed procedures for removing and installing every component of the machine.
• The carburetor is a Mikuni BSR 36mm carburetor for efficient fuel delivery.
• The front suspension is a MacPherson strut design with 6.7 inches of travel, while the rear suspension is a progressive-rate independent rear suspension (IRS) design with 9.5 inches of travel.
• The ATV has a dry weight of 700 pounds.
• The manual includes a detailed parts list, with exploded diagrams and part numbers for every component of the ATV.
• The ATV has an automatic decompression system for easy starting.
• The ATV has a reliable CDI ignition system for reliable starting and operation.
• The oil filter change process is outlined in the manual, making it easy to keep up with regular maintenance.
• The ATV features an electronic fuel gauge and speedometer for easy monitoring of important information.
• The manual includes a detailed wiring diagram and schematics, making it easy to troubleshoot electrical issues and repair the electrical system.
With the 2004 Polaris Sportsman 400 and Sportsman 500 service manual, you'll have all the information you need to perform routine maintenance and repair tasks on your ATV. And the best part is, you can buy and download it instantly at www.repairloader.com using credit card or PayPal. With step-by-step instructions and detailed diagrams, this manual is an invaluable resource for DIYers and professional mechanics alike.
Whether you're changing the oil filter, troubleshooting an electrical issue, or performing a complete engine overhaul, the 2004 Polaris Sportsman 400 and Sportsman 500 service manual has you covered. With its comprehensive coverage of all aspects of the ATV, this manual is a must-have for any Polaris Sportsman owner.