2004 Polaris Sportsman 400 & 500 Service Manual
Service and repair guide for the 2004 Polaris Sportsman 400 and 500 ATVs. Includes troubleshooting, diagrams, and part numbers like PN 2870791.
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Models Covered & Key Technical Specifications
2004 Polaris Sportsman 400 & 500 Service Manual: Official Maintenance & Repair Guide - Document Listing Technical manual for Sportsman 400 & 500 ATVs • 2004 • Service Manual Engine Specifications: Engine: EH42PLE (Sportsman 400) / EH50PLE (Sportsman 500) Transmission Type: H-pattern H/L/N/R Alternator Output: 250 w @ 3000 RPM Fuel Tank Capacity: 5.25 gal. (19.9L) Front Brake: Dual Hydraulic Disc Rear Brake: Single Hydraulic Disc Ground Clearance: 11 in. / 27.94 cm
Professional Workshop Service Manual & Technical Specifications
2004 Polaris Sportsman 400 & 500 Service Manual: Official Maintenance & Repair Guide - Document Listing
| Component-Focus: Polaris Sportsman 400 & 500 // Validation-Data: EH42PLE / EH50PLE // Component-Focus: Service Manual | Integrated-Framework | Technical-Path | Validation-Data |
|---|---|---|---|
| ### Engine Specifications ### | ### Drive Train ### | ### Braking System ### |
Factory procedures are documented for engine removal, lubrication, and component inspection. This manual details PVT system operation and maintenance, clutch alignment, and belt deflection checks. It also covers troubleshooting common issues such as poor idle and engine overheating.
This manual documents torque specifications for various components to ensure proper assembly and axial load stability.
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