2001 Polaris Scrambler 500 ATV Service Manual
This manual provides comprehensive service and repair information for the 2001 Polaris Scrambler 500 2x4 & 4x4. Coverage includes detailed procedures and specifications for all major systems. PN 9916578.
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Models Covered & Key Technical Specifications
2001 Polaris Scrambler 500 ATV Service Manual
Service and Repair Documentation | Manufacturer Bundle
- Maximum Play Limits: 1200 RPM is the standard idle speed Specification.
- Universal Electrical Specs: For optimal operation, 250 Watts indicates the alternator output Capacity.
- Fundamental Climate Specs: Ambient temperatures of -40 to +40°F are recommended for initial jetting settings.
- Specific Travel Rate: Front vertical travel is 8.2" establishes the suspension articulation Range.
- Published Print Quality: 39" height is the overall vehicle dimension Measurement.
- System Spacing Data: 45.5" total width is the machine's track Width.
Professional Workshop Service Manual & Technical Specifications
Industrial Instructional Diagnostic Manual: ATV Maintenance Masterclass: Polaris Scrambler 500 2x4 & 4x4 Manual (2001) Procedure-Database
Calibration-Scope: 2001 Scrambler 500 2x4 & 4x4 // Maintenance-Category: ATV / Scrambler Logic // Calibration-Scope: Procedure-Database.
| Assessment-Element | System-Path | Architecture |
|---|---|---|
| Carburetion | BST 40 Mikuni | 498 cc Engine |
| Clutch | PVT System | Progressive Rate Swing Arm |
| Brakes | Hydraulic | Fox™ Gas Charged |
| Electrical | Alternator Output | Halogen Headlights |
| Suspension | MacPherson Strut | Progressive Rate Swing Arm |
| Drive Train | 520 0-Ring Chain | Concentric Swingarm |
The manual presents information on Engine Oil Level, Carburetion, Clutch, Drive Train, Electrical Systems, Fuel System, Maintenance, PVT System, Suspension, and Troubleshooting. Methodically requiring detailed component specifications and diagnostic procedures for optimal vehicle performance and longevity. Key sections cover carburetor adjustments, suspension service, and engine troubleshooting.
Maintenance-Category: Engine Oil Level and Filter Change documents the complete procedure for changing engine oil and filter, ensuring proper lubrication for peak performance. It details the specific Polaris Premium 4 Synthetic, 0W/40 oil required.
Maintenance-Category: Carburetor Adjustment details the essential steps for adjusting the CV carburetor, including pilot screw settings and idle speed adjustments to ensure optimal fuel-air mixture and smooth engine operation.
Maintenance-Category: Suspension Service provides comprehensive guidelines for servicing both front and rear suspension systems, including strut assembly and ball joint replacement procedures, ensuring rider comfort and vehicle stability.
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