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2001 Polaris Scrambler 500 ATV, 2x4, 4x4 manual Preview image 1
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2001 Polaris Scrambler 500 ATV, 2x4, 4x4 manual

Models covered in this manual:

Polaris Industries Inc

  • 2001 Polaris Scrambler 500 2X4 ATV
  • 2001 Polaris Scrambler 500 4X4 ATV

File specifications

File size: 14.02 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.29 Minutes
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Product Information

Table of Contents

CHAPTER 1: GENERAL INFORMATION

  1. Model Identification
  2. Serial Number Location
  3. Machine Dimensions
  4. Specifications - 2001 Scrambler 500 2x4
  5. Specifications - 2001 Scrambler 500 4x4
  6. Publication Numbers
  7. Paint Codes
  8. Standard Torque Specifications
  9. Torque Conversion Table
  10. General Equipment Chart
  11. Unit of Measure Conversion Table
  12. Tap Drill Charts
  13. Glossary of Terms

CHAPTER 2: MAINTENANCE

  1. Maintenance Schedule
  2. Lubrication
  3. Engine Oil and Filter Change
  4. Transmission Oil Change
  5. Coolant Change
  6. Brake Fluid Change
  7. Air Filter Cleaning and Replacement
  8. Battery Maintenance
  9. Spark Plug Replacement
  10. Inspection Procedures

CHAPTER 3: ENGINE

  1. Engine Removal and Installation
  2. Engine Disassembly and Reassembly
  3. Cylinder Head and Valve Train
  4. Piston and Cylinder
  5. Crankshaft and Bearings
  6. Engine Specifications

CHAPTER 4: FUEL SYSTEM/CARBURETION

  1. Fuel System Overview
  2. Fuel Tank Removal and Installation
  3. Carburetor Disassembly and Reassembly
  4. Fuel Pump and Filter
  5. Throttle and Choke Adjustment

CHAPTER 5: BODY/SUSPENSION

  1. Body Panels Removal and Installation
  2. Seat Removal and Installation
  3. Front Suspension Overview
  4. Rear Suspension Overview
  5. Shock Absorbers

CHAPTER 6: PVT SYSTEM

  1. PVT System Overview
  2. Drive Belt Inspection and Replacement
  3. Clutch Maintenance and Adjustment

CHAPTER 7: FINAL DRIVE

  1. Final Drive Overview
  2. Chain Inspection and Adjustment
  3. Axle and Differential Maintenance

CHAPTER 8: TRANSMISSION

  1. Transmission Removal and Installation
  2. Transmission Disassembly and Reassembly
  3. Gear Inspection and Replacement
  4. Transmission Specifications

CHAPTER 9: BRAKES

  1. Brake System Overview
  2. Brake Pad Replacement
  3. Brake Line Inspection and Replacement
  4. Brake Fluid Change
  5. Brake Adjustment

CHAPTER 10: ELECTRICAL

  1. Electrical System Overview
  2. Battery Removal and Installation
  3. Charging System
  4. Ignition System
  5. Lighting System
  6. Electrical Components
  7. Wiring Diagram

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