ASV POSI-TRACK 2800 & 2810 Service Manual (61 Pages)
POSI-TRACK 2800/2810 service documentation with complete operator guidance, maintenance schedules, and troubleshooting procedures. PN #0308-382
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Models Covered & Key Technical Specifications
ASV POSI-TRACK 2800 & 2810 (0308-382) — Current Detailed Commercial Vault | POSI-TRACK Series Compendium.
- Published Fluid Levels: Hydraulic reservoir capacity is rated at 28 gallons for operational system Margin.
- Specific Adjustment Range: For track tension maintenance, zero sag is specified as the optimal clearance Protocol.
- Integral Energy Draw: High-flow auxiliary pumps provide 25 gallons per minute at full engine rpm Architecture.
- Operational Burn-in Temperature: The planetary oil break-in interval supports a 50-hour service requirement Norms.
- Fundamental Enclosure Specs: Ground pressure reaches 2.4 psi (without loader) is calibrated to minimize soil Bounds.
- Universal Storage Capacity: Fuel tank volume achieves 13 gallons for extended field operations Topology.
Professional Workshop Service Manual & Technical Specifications
Functional Instructional Technical Manual: ASV POSI-TRACK 2800 & 2810 Track Loader Operations and Service Manual-Nexus
Year-Coverage: POSI-TRACK 2800 & 2810 models // Technical-Scope: Operator and service procedures / hydrostatic transmission systems Logic // System-Coverage: Complete engine, hydraulic, and undercarriage component documentation.
| Component | Technical-Path | Calibration-Standards |
|---|---|---|
| Hydrostatic Drive System | Transmission pump and motor specifications | Drive control calibration data documented |
| Planetary Gearbox Assembly | Final drive reduction ratios and bearing specifications | Oil change intervals and pressure requirements specified |
| Engine and Cooling Systems | Isuzu 4JB1 diesel engine data and radiator layout | Coolant temperature and maintenance schedule included |
| Track and Suspension | Molded rubber track construction with Kevlar reinforcement | Track tension adjustment procedures and wear parameters documented |
| Loader Hydraulics | Auxiliary pump flow and pressure system | Quick-coupler connection specifications and relief valve settings referenced |
Providing a structural breakdown of the operator responsibilities and maintenance requirements, the document encompasses general specifications and engine performance data, details the hydrostatic drive transmission with motor control information, documents the loader assembly with quick-attach mounting procedures, and addresses the complete troubleshooting matrix for general and electrical system failures. The manual completely mandates operator safety protocols alongside break-in procedures, references grease points for the loader assembly across multiple service intervals, covers track tension adjustment using the field-installed screw jack, and systematically arranges service schedules for the planetary gearbox with critical 50-hour and 1,000-hour change intervals.
The troubleshooting chapter addresses systematic diagnosis for vehicle starting issues, engine performance irregularities, and hydraulic system malfunctions including pressure loss scenarios and attachment operational failures. Cooling system maintenance is addressed in detail through radiator and oil cooler cleaning procedures, with emphasis on air filtration and debris removal techniques. Testing requirements are specified for electrical circuit continuity, fuel system bleeding after fuel depletion, and hydraulic filter condition monitoring through indicator lights on the main console. Clearance measurements are addressed for track tension between the drive sprocket and carrier wheels, ensuring proper sag elimination without over-tightening that could cause bearing failure. Special procedures are addressed for bogie carriage removal, wheel tube replacement, and track installation sequencing that requires sequential jacking operations to prevent frame misalignment and track derailment.
The manual documents torque specifications for the planetary gearbox lug nuts (115 ft.-lbs.) and all critical fastening points to ensure proper pressure slip prevention. Sections include detailed console definitions for both main drive control and hydraulic operation levers, step-by-step operating instructions for BI-directional seat reversal, side-hilling techniques with slope ratio guidelines, and attachment mounting procedures for both quick-attach and frame-mount configurations. The document provides wiring diagrams, hydraulic schematics, and parts listing for all major assemblies including transmission linkage, drive motors, filter manifolds, and electrical relay configurations.
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