ASV R-Series RCV/RC-30/RC60/RC85/RC100 Operation and Maintenance Manual (191 P.)
Complete R-Series rubber track loader operation, maintenance, service procedures, and parts catalog — hydraulic systems, engine specifications, track tension adjustment, and component replacement for Perkins 1104C-44 diesel units.
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Sample pages from the ASV R-Series RCV/RC-30/RC60/RC85/RC100 Operation and Maintenance Manual (191 P.) manual
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ASV Models Covered & Key Technical Specifications
Models: ASV RCV, RC30, RC60, RC85, RC100
Build Years: 2005–2007
Serial Numbers: RSG 00101–00320, RSG 00321–Current
Technical Data:
- Engine: Perkins 1104C-44 4-cylinder diesel
- Engine Displacement: 4.4 L
- Peak Horsepower: 86 hp (64 kW) @ 2800 rpm
- Peak Torque: 222 ft-lb (301 Nm)
- Hydraulic Pump Flow: 20 GPM (low flow), 38 GPM (high flow)
- Fuel Tank Capacity: 26 gal (98 L)
- Hydraulic Tank Capacity: 20 gal (76 L)
- Engine Oil Capacity: 8.5 qt (8 L) including filter
ASV Manual Features & Content Preview
Technical Scope for ASV RCV Track Loaders
- Covers the 2005–2007 ASV RCV rubber track loader, detailing machine operation, maintenance schedules, and safety features for the R-Series platform
- Official ASV publication P/N 2055-172, Revision A (06/05), inclusive of the R-Series repository data
- Contains 56 pages of operator-focused maintenance guidance, 94 pages of technical service information, and 36 pages of master parts reference data
- File delivered as a direct download the moment payment clears
- Permanent availability in your purchase account — no re-buy required
- Laid out for standard letter and A4 printing
- Full-text search finds any part number in seconds
- This 2005 edition provides the original factory specifications and torque settings required for the initial RCV product launch build
Operational and Maintenance Documentation
The ASV RCV service manual documents the complete range of machine systems including the Perkin 1104C-44 engine, Rexroth hydrostatic transmissions, and Husko loader control valves. It describes the instrument panel functions, safety switch logic for the lap bar and operator presence systems, and auxiliary hydraulic circuit management for both low-flow and high-flow configurations. The text provides guidance for daily inspection routines, undercarriage track tensioning sequences, and radiator cooling system hygiene to prevent performance degradation. Additional sections clarify procedures for the tilt-up canopy, lift arm braces, and the power quick-attach mechanism, ensuring all operator-level service tasks remain within factory safety standards.
Technical Reference and Specification Highlights
Technical data is provided for engine performance, hydraulic pressures, and drivetrain clearances to assist with equipment identification and servicing. The Perkins 1104C-44 engine output is documented at 86 hp with peak torque of 222 ft-lb. Hydraulic system pressures are specified at 3,300 psi for auxiliary circuits, with auxiliary pump flow rates of 20 GPM and 38 GPM. The torque table lists 75 +/- 15 lb ft for 1/2 inch fasteners and 2,700 +/- 300 Nm for M36 metric hardware. The what an OEM service publication covers includes detailed circuit diagrams for hydraulic charge, auxiliary, and drive systems. Note: Reference only — always consult a certified technician before performing service on this equipment. This 186-page ASV OEM technical manual covers the 2005–2007 ASV RCV, documenting engine, chassis, electrical, and hydraulic specifications for the R-Series rubber track loader range.
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