ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.)

Complete R-Series rubber track loader operation, maintenance, service procedures, and parts catalog — hydraulic systems, engine specifications, track tension adjustment, and component replacement for Perkins 1104C-44 diesel units.

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ASV ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.) manual page preview - page 1 of Operation & maintenance manual: 56 pages
Service manual: 94 pages
Master parts manual: 36 pages

Sample pages from the ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.) manual

ASV ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.) manual preview page 1 - thumbnail
ASV ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.) manual preview page 2 - thumbnail
ASV ASV R-Series RT-25/RT-40/RT-50/RT-65/RT-75/VT-75/VT-80/VT-100/RT-135 Operation and Maintenance Manual (191 P.) manual preview page 4 - thumbnail
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Document Details

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Document Number / Seller:
23645 / William Murphy
File Size:
9.78 MB
File Type:
PDF
Language:
Pages:
Operation & maintenance manual: 56 pages , Service manual: 94 pages , Master parts manual: 36 pages ,
Printable:
Yes
Category:
Track Loader
Last updated / verified
Apr 7, 2025

Models Covered & Key Technical Specifications

ASV R-Series Rubber Track Loaders — 2005 Professional Reference Library | RCV Series Bundle.

  • Established Displacement Data: The engine cylinder volume is specified as 268 cubic inches (4.4 liters) representing the maximum rated combustion chamber Architecture.
  • Measured Power Output: Maximum horsepower reaches 86 hp at 2800 rpm for optimal performance Framework.
  • Primary Torque Specification: Peak crankshaft output is rated at 222 foot-pounds (301 Nm) at engine operating conditions Norms.
  • Baseline Operating Capacity: The 35% tipping load is designed for 2,800 pounds (1,270 kg) load handling Bounds.
  • Integral Hydraulic Tank: Reservoir fluid capacity provides 20 gallons (76 liters) for system operation Topology.
  • Specific Oil Capacity: Engine lubrication system is calibrated to 8.5 U.S. quarts (8 liters) including filter replacement Matrix.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Operator's Manual: Track Loader ASV RT-25, RT-40, RT-50, RT-65, RT-75, VT-75, VT-80, VT-100, RT-135 RCV Rubber Track Loader Operation & Maintenance Manual Engineering-Archive

Application-Range: R-Series rubber track loaders (RT-25, RT-40, RT-50, RT-65, RT-75, VT-75, VT-80, VT-100, RT-135) // Product-Line: Compact loader systems / Tracked undercarriage machinery // Application-Range: Service manual with operational procedures and hydraulic system documentation.

Documentation Element Details Reference
Operation Procedures Pre-operation checks, starting procedures, control operation, maintenance protocols Pages 15-44
System Configuration Hydraulic circuits, drive and lift control systems, auxiliary flow circuits Pages 3-1 to 3-9, 12, 13
Service Reference Data Maintenance intervals, fluid specifications, torque guidelines Pages 52, 49-51

Organized into dedicated modules for operation and maintenance functions, the manual covers lift arm and bucket control systems, documents transmission and drive motor information, details undercarriage assembly procedures, and references hydraulic circuit schematics. The document encompasses safety protocols and operational best practices, includes grease fitting locations and track tension specifications, provides engine compartment access procedures, and covers radiator and oil cooler maintenance guidance. Instrument panel functions are detailed, control handle operation is documented, specifications for charge pump and auxiliary pump displacement are included, and lift arm linkage assembly information is presented.

Transmission service information covers the Cat AA20VG45T tandem transmission with variable displacement characteristics. HVAC system procedures are included for optional air conditioning assemblies. Torque specifications are documented for critical fasteners to ensure proper assembly integrity. Parts identification is covered for all major undercarriage components including wheel assemblies and drive sprockets. Removal procedures are documented for tracks, hydraulic cylinders, and engine-mounted components with visual guidance.

The manual documents torque specifications for transmission mounting bolts, drive sprocket fasteners, and bogie wheel retaining hardware to ensure proper pressure slip prevention.

FAQ

What procedures for **electrical** values prevent improper circuit function? keyboard_arrow_down

220 volt pre-heat requirement at the glow plug common power lead confirms proper starting capability; 12V power to fuel solenoid and electronic fuel pump ensures fuel system activation during engine start sequence.

Determine the **recommended** calibration settings for charge pressure relief. keyboard_arrow_down

440 +/- 30 psi measured at pump test port B represents the factory calibration; readings above 450 psi or below 410 psi require adjustment by adding or removing shims from the relief valve assembly.

What specifications define **calibrated** track clearance measurements? keyboard_arrow_down

¾ inch to 1 inch deflection when 90 pounds downward force is applied midway between drive sprocket and front idler wheel indicates proper tension; deflection outside this range requires turnbuckle adjustment to maintain optimal undercarriage performance and track life.

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Reviews (2)

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New
I appreciated the quick email response with the download link. The manual is thorough and makes maintenance easy!
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New
The manual provides clear instructions on operation and maintenance. The troubleshooting section is particularly helpful!