ASV R-Series RCV/RC-30/RC60/RC85/RC100 Operation and Maintenance Manual (P/N 2055-172)
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ASV Models Covered & Key Technical Specifications
Models: ASV RCV, RC30, RC60, RC85, RC100
Model Years: 2005–2007
Serial Numbers: RSG 00101–00320, RSG 00321–Current
Technical Data:
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Engine: Perkins 1104C-44 4-cylinder diesel
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Engine Displacement: 4.4 L
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Peak Horsepower: 86 hp (64 kW) @ 2800 rpm
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Peak Torque: 222 ft-lb (301 Nm)
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Hydraulic Pump Flow: 20 GPM (low flow), 38 GPM (high flow)
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Fuel Tank Capacity: 26 gal (98 L)
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Hydraulic Tank Capacity: 20 gal (76 L)
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Engine Oil Capacity: 8.5 qt (8 L) including filter
ASV Manual Features & Content Preview
- Covers the 2005–2007 ASV RCV rubber track loader (R-Series platform).
- Official ASV publication P/N 2055-172, Revision A (06/05).
- 186 total pages: 56 on operator maintenance, 94 covering technical service, and a 36-page master parts reference.
- Includes original factory specifications, wiring diagrams, and torque settings for the initial 2005 launch build.
Operational and Maintenance Documentation
This OEM reference manual helps cut diagnostic time in the workshop. Available as an instant download, it breaks down the core systems of your 2005–2007 ASV RCV loader. You get a clear look at the Perkins 1104C-44 engine, Rexroth hydrostatic transmissions, and Husko loader control valves. The text maps out instrument panel functions, safety switch logic for the lap bar and operator presence systems, and the auxiliary hydraulic management for both low and high-flow configurations. It outlines daily inspection routines, undercarriage track tensioning sequences, and radiator maintenance to prevent airflow restriction and overheating. Additional sections detail the operation of the tilt-up canopy, lift arm braces, and the power quick-attach mechanism.
Technical Reference and Specification Highlights
Having the exact factory data on hand speeds up part identification and routine servicing. The manual lists the Perkins 1104C-44 engine output at 86 hp with a peak torque of 222 ft-lb. For the fluid power systems, you will find system pressures rated at 3,300 psi, supporting auxiliary pump flow rates of 20 GPM and 38 GPM. You also gain access to comprehensive hydraulic circuit diagrams covering the charge, auxiliary, and drive systems. A detailed torque table outlines exactly 75 +/- 15 lb-ft for 1/2-inch fasteners and 2,700 +/- 300 Nm for M36 metric hardware.
Working on heavy track loaders carries inherent risks, especially around pressurized hydraulic circuits and heavy lift arms. Always ensure the equipment is properly supported and system pressure is fully relieved before opening any lines. This manual serves as a highly detailed technical reference for these factory specifications; always consult a certified heavy equipment technician if you lack the necessary tooling, workspace, or experience.
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