2004 Sea-Doo GTI/LE/RFI/LE RFI, GTX 4-TEC/Supercharged/Limited/Wakeboard Edition, RXP/RXT 4-TEC Supercharged & XP DI Factory Service Manual (P/N 219 100 192)
163.91 MB • Printable PDFs (ZIP Download)
Sea-Doo Models Covered & Key Technical Specifications
Models: GTI, GTI LE, GTI RFI, GTI LE RFI, GTX 4-TEC, GTX 4-TEC Supercharged, GTX 4-TEC Limited Supercharged, GTX 4-TEC Wakeboard Edition, RXP 4-TEC Supercharged, XP DI
Sub-models / Variants: International, Blue Jay, Sonora Sand, Apple Green, Viper Red
Trade Names: Sea-Doo, Bombardier Rotax
Model Years: 2004
Serial Numbers: 6133, 6134, 6135, 6136, 6137, 6138, 6139, 6140, 6147, 6148, 6142, 6141, 6143, 6144, 6149, 6150, 6115, 5599, 6162, 6163, 6151, 6152
Technical Data:
- Engine 717: 2-stroke, 717 cc
- Engine 787 RFI: 2-stroke, 787 cc Rotax Fuel Injection
- Engine 947 DI: 2-stroke, 947 cc Direct Injection
- Engine 1503: 4-TEC 4-stroke, 1493.8 cc
- Jet pump: 155.6 mm
Sea-Doo Manual Features & Content Preview
- Covers 2004 Sea-Doo GTI, GTX 4-TEC, RXP, and XP DI personal watercraft, detailing 2-stroke and 4-stroke Rotax engine systems
- Official Bombardier Recreational Products publication P/N 219 100 192, 2004 edition
- Contains hundreds of technical illustrations, exploded-view diagrams, and connector pinouts to reference during comprehensive repair procedures
- Primary technical reference for the 717, 787 RFI, 947 DI, and 1503 engine platforms
Engine Management and System Documentation
This publication delivers the technical framework required for efficient workshop operations. Instead of guessing torque values or routing paths, mechanics can rely on precise factory specifications for maintenance and troubleshooting. The chapters document critical systems including mandatory service tools, periodic inspection charts, and engine-flooded protocols. Always review the designated safety parameters and required personal protective equipment outlined in the initial chapters before working on pressurized fuel lines or high-voltage electrical components. Technical sections outline maintenance parameters for 2-stroke and 4-TEC powerplants, specifically detailing leak tests, top-end inspections, and rotational timing for RFI and DI variants. It also maps out cooling circuits, fuel injection delivery components, and propulsion system alignment for various hull configurations.
Specification and Data Preview
Advanced diagnostic sections feature comprehensive lists of fault codes for engine management systems and multi-purpose electronic modules. Tightening torques are organized by property class and fastener grade, with standard values ranging from M4 to M14. Fluid specifications dictate specialized synthetic oil requirements and a 50/50 coolant mix ratio, alongside the exact 1503 engine coolant system capacity. Electrical checks outline specific sensor resistance values and connector pinouts for the ignition system. Battery and strap fasteners require periodic checks as documented in the maintenance charts. Utilizing this factory data ensures that every repair aligns with strict OEM standards, streamlining diagnostic workflows and reducing downtime on the shop floor.
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