2004 Sea-Doo GTI/LE/RFI/LE RFI, GTX 4-TEC/Supercharged/Limited/Wakeboard Edition, RXP/RXT 4-TEC Supercharged & XP DI Service Manual

Diagnostic procedures and component service for Sea-Doo 2004 GTI, GTX (4-TEC/Supercharged), RXP & XP DI models. Covers engine, fuel system, electrical, and more. Publication Part Number 219 100 192.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Sea-Doo Models Covered & Key Technical Specifications

Models: GTI, GTI LE, GTI RFI, GTI LE RFI, GTX 4-TEC, GTX 4-TEC Supercharged, GTX 4-TEC Limited Supercharged, GTX 4-TEC Wakeboard Edition, RXP 4-TEC Supercharged, XP DI
Sub-models / Variants: International, Blue Jay, Sonora Sand, Apple Green, Viper Red
Trade Names: Sea-Doo, Bombardier Rotax
Build Years: 2004
Serial Numbers: 6133, 6134, 6135, 6136, 6137, 6138, 6139, 6140, 6147, 6148, 6142, 6141, 6143, 6144, 6149, 6150, 6115, 5599, 6162, 6163, 6151, 6152
Technical Data:

  • Engine 717: 2-stroke, 717 cc
  • Engine 787 RFI: 2-stroke, 787 cc Rotax Fuel Injection
  • Engine 947 DI: 2-stroke, 947 cc Direct Injection
  • Engine 1503: 4-TEC 4-stroke, 1493.8 cc
  • Jet pump: 155.6 mm
Technical Specifications
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Document Number / Seller:
24202 / Daniel Thomas
File Size:
163.91 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Personal-Watercraft-PWC
Last updated / verified
Nov 9, 2025

Sea-Doo Manual Features & Content Preview

2004 Sea-Doo PWC Service Scope

  • Covers 2004 Sea-Doo GTI, GTX 4-TEC, RXP, and XP DI personal watercraft, detailing 2-stroke and 4-stroke Rotax engine systems
  • Official Bombardier Recreational Products publication P/N 219 100 192, 2004 edition
  • Contains hundreds of technical illustrations, system exploded-view diagrams, electrical connector pinout tables, and leakage diagnostic flow charts
  • Files link appears in your order confirmation straight away
  • Laid out for standard letter and A4 printing
  • This 2004 OEM shop manual serves as the primary technical reference for the 717, 787 RFI, 947 DI, and 1503 engine platforms

Engine Management and System Documentation

This 2004 Sea-Doo PWC publication provides deep technical insights into maintenance, troubleshooting, and major assembly procedures. The chapters span critical topics including mandatory service tools, periodic inspection charts, and engine-flooded protocols. Technical sections cover specialized maintenance for 2-stroke and 4-TEC series powerplants, including leak tests, top-end inspections, and rotational timing for RFI and DI variants. The manual documents cooling system circuits, fuel injection delivery components, and propulsion system alignment for various hull configurations.

Specification and Data Preview

Advanced diagnostic sections include comprehensive lists of fault codes for engine management systems and multi-purpose electronic modules. Tightening torques are organized by property class and fastener grade, with standard values ranging from M4 to M14. The 2004 Sea-Doo PWC manual provides fluid specifications, including specialized synthetic oil requirements and 50/50 coolant mix ratios. For instance, the 2004 Sea-Doo PWC battery and strap fasteners require periodic checks as documented in the maintenance charts. The manual defines the 2004 Sea-Doo PWC 1503 engine coolant system capacity for diagnostic reference. Electrical checks for the 2004 Sea-Doo PWC ignition system include specific sensor resistance values and connector pinouts. what an OEM service publication covers

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This 2004 Sea-Doo PWC shop manual provides extensive technical coverage for the GTI, GTX, RXP, and XP DI series, documenting engine, drivetrain, hull, and electronic control specifications for factory-correct maintenance.

Manual FAQ, Purchase & Download Details

Is the 2004 Sea-Doo GTX 4-TEC covered in this service manual? keyboard_arrow_down

Service manual includes specific coverage for the 2004 Sea-Doo GTX 4-TEC, along with variants like the Supercharged, Limited, and Wakeboard Edition models.

Does this manual provide access to wiring diagrams or connector pinout data? keyboard_arrow_down

Section 18 of this document contains comprehensive wiring diagrams, wire color codes, and identification for Deutsch, Packard, and AMP plug connectors.

What kind of maintenance schedule and inspection charts are found within the document? keyboard_arrow_down

Manual includes a detailed Periodic Inspection Chart for both 2-stroke and 4-TEC models, listing maintenance intervals and the specific systems to inspect at each service milestone.

Are there specifications listed for tightening torques and fastener grades? keyboard_arrow_down

Introduction section of this manual contains a dedicated page for tightening torques, which provides a breakdown of recommended torque values based on fastener size and property class.

Can I download this document as a PDF file for use on multiple devices? keyboard_arrow_down

Product is provided as a downloadable 163.91 MB PDF file, which is compatible with most devices for portable reference.

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