2008-2010 Sea-Doo PWC Series & 1503 Engines (130-255 HP) Service Manual

Comprehensive technical guide for 2008-2010 Sea-Doo PWC Series and 1503 Engines (130-255 HP). Covers engine removal, maintenance, and diagnostics. Ref: sm2008-002

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Document Details

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Document Number / Seller:
26040 / Walter Brown
File Size:
166.10 MB
File Type:
PDF
Language:
English
Pages:
787
Printable:
Yes
Category:
Personal Watercraft (PWC)
Last updated / verified
Dec 15, 2025

Models Covered & Key Technical Specifications

Integrated Service Field Manual: Personal Watercraft (PWC) Sea-Doo PWC Series & 1503 Engines (130-255 HP): 2008 Models & 2009-2010 Diagnostics & Repair Manual Powertrain-Manual

Model-Portfolio: 2008-2010 Sea-Doo PWC Series & 1503 Engines (130-255 HP) // Component-Focus: Engine and Powertrain // Model-Designation: Service Manual

  • Designated Twist Specifications: 20 N•m (15 lb•ft) provides the standard torque for critical engine fasteners.
  • Primary Capacity Limits: For optimal operation, 100°C (212°F) defines the maximum coolant temperature Threshold.
  • Advanced Measurement Bounds: 220 kPa (32 PSI) -- indicates the maximum oil pressure specification Baseline.
  • Defined Environmental Range: The spark plug gap requires 0.024 - 0.056 in for standard operation Logic.
  • Key Rotation Data: The engine requires 4000 RPM for the specified test procedure Parameters.
  • Essential Moment Values: 189 lb•ft signifies the maximum torque for the connecting rod end bearing Requirements.

Professional Workshop Service Manual & Technical Specifications

Integrated Service Field Manual: Personal Watercraft (PWC) Sea-Doo PWC Series & 1503 Engines (130-255 HP): 2008 Models & 2009-2010 Diagnostics & Repair Manual Powertrain-Manual

Model-Portfolio: 2008-2010 Sea-Doo PWC Series & 1503 Engines (130-255 HP) // Component-Focus: Engine and Powertrain // Model-Designation: Service Manual

Performance-Element Value Logic
Document Type Service Manual Digital Document
Coverage 2008-2010 Models PWC Series & 1503 Engines
Engine Variants 130-255 HP Multiple Power Outputs
Diagnostic Tools Included Troubleshooting Aid

Engineering chapters address the complete overhaul and repair of your Sea-Doo PWC, focusing on the 1503 engine series. The manual documents diagnostic procedures for common issues, provides detailed explanations of the electrical system, and outlines specific maintenance schedules. It covers the fuel system, lubrication, cooling, and exhaust systems comprehensively.

Engine Systems and Components

This section details the internal components of the 1503 engine, including the cylinder head, block, and crankshaft. It provides exploded views for easy identification of parts and outlines the procedures for assembly and disassembly.

Troubleshooting and Diagnostics

The manual includes extensive troubleshooting guides to help identify and resolve performance issues. It covers symptoms from engine starting problems to electrical system faults, offering a systematic approach to diagnosis.

Maintenance and Repair Procedures

Step-by-step instructions are provided for all routine maintenance tasks and repair procedures. This includes information on fluid changes, component replacements, and system adjustments to ensure optimal performance and longevity.

This manual documents torque specifications for engine components to ensure proper assembly for optimal thermal expansion compensation.

BOTTOM OF DESCRIPTION

FAQ

Check the **standard** engine oil viscosity. keyboard_arrow_down

10W-40 is the recommended oil for 130 and 155 HP engines, while XP-S 10W-40 synthetic oil is recommended for 215 and 255 HP engines.

What does the **necessary** engine break-in procedure involve? keyboard_arrow_down

15 minutes of operation at 4000 RPM is required after assembly, followed by checking oil pressure.

Reference the **recommended** coolant type for the system. keyboard_arrow_down

Use BRP premixed antifreeze (P/N 219 700 362) or a blend of 50% antifreeze with 50% demineralized water.

What are the **calibrated** torque specifications for the cylinder head bolts? keyboard_arrow_down

Torque cylinder head screws to 40 N•m (30 lb•ft) plus an additional 90° turn.

Specify the **applicable** service interval for the watercraft cleaning. keyboard_arrow_down

Clean the bilge after every 10 hours of use, or more frequently if operated in salt water.

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Reviews (5)

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Highly recommend this service manual! The diagrams are clear and the information is well-organized. Download was smooth and support was responsive.
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Rated 5 out of 5 stars
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Overall a solid manual. The information is thorough, though I wish there were more images for some complex repairs. Download process was seamless!
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This manual has been invaluable for my maintenance routine. The detailed procedures are easy to follow, and the troubleshooting guides have saved me time and money!
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This manual covers everything you need for your Sea-Doo. The maintenance schedules are particularly useful. Plus, the email support was quick and helpful!