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1999-2009 Suzuki GZ250 Marauder repair manual Preview image 1
1999-2009 Suzuki GZ250 Marauder repair manual Preview image 2
1999-2009 Suzuki GZ250 Marauder repair manual Preview image 3
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1999-2009 Suzuki GZ250 Marauder repair manual

Models covered in this manual:

GZ250 Marauder / Suzuki Motor Corporation 

* 1999 Suzuki GZ250X
* 2000 Suzuki GZ250Y
* 2001 Suzuki GZ250K1
* 2002 Suzuki GZ250K2
* 2003 Suzuki GZ250K3
* 2004 Suzuki GZ250K4
* 2005 Suzuki GZ250K5
* 2006 Suzuki GZ250K6
* 2007 Suzuki GZ250K7
* 2008 Suzuki GZ250K8
* 2009 Suzuki GZ250K9

Engine: 249 cc, Air-cooled 249 cc single cylinder, SOHC, four valves, 2.83x2.40 in OR 72 mm, 20/8000 KW(hp)/RPM, 14/7000 lb-ft/RPM OR 19/7000 Nm/RPM, Mikuni BSR32SS Carburetor

File specifications

File size: 79.63 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.63 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  1. Introduction
    • Manual Organization
    • Symbols and Definitions
  2. Motorcycle Identification
    • Vehicle Identification Number (VIN)
    • Engine Serial Number
  3. Important Information
    • Safety Measures
    • Service Rules

Periodic Maintenance

  1. Maintenance Schedule
    • Interval Table
    • Inspection Checklist
  2. Pre-Operation Check
    • Daily Inspection
    • Pre-Ride Checklist
  3. Adjustment Procedures
    • Engine Adjustments
    • Chassis Adjustments

Engine

  1. Engine Removal and Installation
    • Removal Procedures
    • Installation Procedures
  2. Engine Disassembly
    • Component Breakdown
    • Detailed Procedures
  3. Engine Inspection
    • Wear and Damage
    • Measurement Techniques
  4. Engine Reassembly
    • Reassembly Procedures
    • Torque Specifications
  5. Engine Installation
    • Installation Steps
    • Final Checks

Fuel and Lubrication System

  1. Fuel System Overview
    • Components
    • Operation Principles
  2. Maintenance Procedures
    • Inspection
    • Cleaning
  3. Lubrication System
    • System Overview
    • Maintenance Procedures

Chassis

  1. Frame
    • Frame Inspection
    • Repair Techniques
  2. Front Suspension
    • Components
    • Maintenance Procedures
  3. Rear Suspension
    • Components
    • Maintenance Procedures
  4. Wheels and Tires
    • Wheel Inspection
    • Tire Replacement
  5. Brakes
    • Brake System Overview
    • Maintenance Procedures

Electrical System

  1. Electrical System Overview
    • Wiring Diagram
    • Electrical Components
  2. Battery
    • Maintenance
    • Replacement
  3. Charging System
    • Components
    • Troubleshooting
  4. Ignition System
    • Components
    • Troubleshooting
  5. Lighting System
    • Components
    • Troubleshooting

Servicing Information

  1. Service Data
    • Specifications
    • Torque Values
  2. Special Tools
    • Required Tools
    • Usage Instructions

Emission Control Information

  1. Emission Control Overview
    • Components
    • Maintenance
  2. Compliance Information
    • Regulations
    • Standards

Supplements

  1. GZ250YK1 ('00/'01 Model)
    • Model-Specific Information
    • Differences
  2. GZ250K2 ('02 Model)
    • Model-Specific Information
    • Differences
  3. GZ250K3 ('03 Model)
    • Model-Specific Information
    • Differences
  4. GZ250K4 ('04 Model)
    • Model-Specific Information
    • Differences
  5. GZ250K5/K6/K7 ('05/'06/'07 Models)
    • Model-Specific Information
    • Differences
  6. GZ250K8 ('08 Model)
    • Model-Specific Information
    • Differences
  7. GZ250K9 ('09 Model)
    • Model-Specific Information
    • Differences

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