2001 Bombardier DS 650 ATV Service Manual

Technical reference for the 2001 Bombardier DS 650 ATV, covering engine, maintenance, fuel systems, electrical, drive train, suspension, brakes, body/frame, and more. Part numbers included.

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Document Details

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Document Number / Seller:
26688 / Kathleen Mason
File Size:
25.57 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 17, 2025

Models Covered & Key Technical Specifications

Detailed Quality Overhaul Manual: Bombardier DS 650 2001 - Comprehensive Service & Repair Manual Technical-Repository

  • Bombardier DS 650 (2001) - 7449

  • Engine & Vehicle Data | ATV Repository.

  • Reference Data: 10 N•m (89 lbf•in) signifies the torque value for the fuel tank mounting bolts.

  • Integral Fastener Specs: The magneto mounting bolts require 10 N•m (89 lbf•in) for proper assembly.

  • General Torque Values: 10 N•m (89 lbf•in) is specified as the torque for the spark plug installation.

  • Essential Torque Specifications: For optimal performance, 4 N•m (35 lbf•in) requires tightening the banjo fittings.

  • Baseline System Settings: Proper alignment controls the output of the tie-rod adjustment.

  • Established Component Fit: The engine support bolts require 26 N•m (19 lbf•ft) for secure installation.

Professional Workshop Service Manual & Technical Specifications

Detailed Quality Overhaul Manual: Bombardier DS 650 2001 - Comprehensive Service & Repair Manual Technical-Repository

Conceptual-Layout: Bombardier DS 650 (2001) // Specification-Class: ATV / Engine Logic // Conceptual-Layout: 7449

Performance-Element Parameters Context
Vehicle Dimensions Length: 1956 mm (77 in) Overall vehicle measurement.
Engine Displacement 652 cc (39.7 cu in) Total volume of all cylinders.
Fuel Tank Capacity 12.5 L (3.3 US gal) Maximum fuel storage.
Cooling System 1.75 L (0.58 US gal) Total coolant volume.
Idle Speed 1300 ± 100 RPM Engine operation at minimal throttle.
Maximum Braking Force 3.5 mm (0.13 in) Minimum disc thickness.

The documentation is partitioned into various sections covering all aspects of the Bombardier DS 650. It details systems such as the engine, fuel, electrical, drive train, suspension, brakes, and body/frame.

Engine and Maintenance Procedures

OEM guidelines are included for engine oil and filter replacement, valve clearance adjustments, and clutch operations. The manual covers maintenance schedules and lubrication points to ensure optimal vehicle performance and longevity.

Fuel and Electrical System Servicing

Transmission service information covers the carburetor adjustments, fuel system pressurization, and electrical system diagnostics including battery testing, charging system checks, and ignition system troubleshooting.

Drive Train, Suspension, and Brake Systems

HVACTransmission systems are documented with detailed procedures for the drive chain, sprockets, wheel hubs, and braking systems. Torque specifications are documented for various components to ensure proper assembly and safety.

Parts identification is covered for all major assemblies, facilitating easy part replacement. Torque specifications are provided for critical fasteners throughout the manual to ensure proper assembly and function.

This manual documents torque specifications for critical engine components to ensure proper cyclic stress resistance and reliable operation.

FAQ

What are the **specified** tool requirements for the DS 650? keyboard_arrow_down

10 N•m (89 lbf•in) is required for the magneto mounting bolts, and a 25.4 mm (1 in) feeler gauge is needed for inspecting the steering column tie-rod installation.

What are the **essential** electrical values for the DS 650? keyboard_arrow_down

12 Vdc is the battery voltage required for the ignition system to function, and 21 kPa (3 PSI) is the fuel system pressurization value that must not drop during testing.

Specify the **correct** calibration settings for the DS 650. keyboard_arrow_down

100 RPM is the calibration speed for the engine, and 102 mm (4 in) to 127 mm (5 in) is the optimal range for rear shock spring preload adjustment.

Customer Reviews

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Reviews (4)

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I've used this manual for several repairs on my DS 650. The troubleshooting section is particularly helpful!
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This manual has everything you need to service your ATV. The diagrams are clear and easy to follow. Highly recommend!
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The maintenance procedures are well laid out, making it easy even for a novice like me. A must-have for DS 650 enthusiasts!
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The download process was seamless, and I received my link almost immediately. Customer support was very professional and helpful!