2001 Bombardier DS 650 ATV Service Manual
Technical reference for the 2001 Bombardier DS 650 ATV, covering engine, maintenance, fuel systems, electrical, drive train, suspension, brakes, body/frame, and more. Part numbers included.
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Bombardier Models Covered & Key Technical Specifications
Models: Bombardier DS 650
Build Years: 2001
Serial Numbers: 7449
Technical Data:
- Valve clearance (Exhaust): 0.10 to 0.15 mm (.004 to .006 in)
- Valve clearance (Intake): 0.10 to 0.15 mm (.004 to .006 in)
- Engine oil capacity: Refer to technical data section for capacity (same oil lubricates engine and transmission)
- Chain slack: 19 to 25.4 mm (3/4 to 1 in)
- Tire pressure (Front/Rear): 35 kPa (5 PSI)
- Cylinder bore out of round service limit: 0.10 mm (.004 in)
- Radiator cap pressure: 110 kPa (16 PSI)
- Crankshaft nut torque: 140 N•m (103 lbf•ft)
Bombardier Manual Features & Content Preview
Technical Scope of the 2001 Bombardier DS 650 Shop Manual
- Built for owners and workshops servicing the 2001 Bombardier DS 650 ATV, covering engine, chassis, fuel, and electrical systems
- Official Bombardier Recreational Products publication, form number VMR2001_001_00_02A, 2000 copyright edition
- Contains 47 exploded-view diagrams and 35 technical specification tables detailing torque, capacities, and wear limits
- 181 pages of technical information including sections on engine, fuel system, electrical, drive train, suspension, and brakes
- Accessible from your device as soon as the order is placed
- Suitable for printing individual sections for shop-floor use
- This 2001 first edition is the primary OEM resource for the DS 650 model launch build
Component and Systems Documentation
This 181-page 2001 Bombardier DS 650 service manual provides authoritative guidance for all mechanical systems. It details the engine assembly, crankshaft, balancer shaft, transmission, and shifting mechanisms. The documentation encompasses the fuel circuit, including carburetor adjustment and air intake silencer, as well as electrical system overviews, charging, starting, and ignition timing. Maintenance procedures for the suspension, hydraulic brakes, and body frame are outlined for professional workshop use.
Specification Highlights
The 2001 Bombardier DS 650 technical data includes precision settings for critical components. Intake and exhaust valve clearances are documented with a 0.10–0.15 mm service limit. The manual details tightening specifications, such as 140 N•m (103 lbf•ft) for the engine pinion retaining nut. Coolant system pressure is specified at 110 kPa (16 PSI). Connecting rod small end diameter is 22.04 mm. Mainshaft run-out is documented at 0 mm. Engine oil and transmission fluid requirements are clearly listed, excluding the use of synthetic or semi-synthetic lubricants due to clutching calibration. Reference how factory workshop documentation is structured to effectively navigate the manual sections.
An official 181-page Bombardier OEM workshop manual covering the 2001 Bombardier DS 650, documenting engine, chassis, electrical, and fuel-system technical specifications for the 7449 model build.
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