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Mercury 225 hp outboard motor service manual

Models covered in this manual:

225 hp / Mercury (Brunswick Corporation)

  • 225CXL DTS
  • 225CXL EFI
  • 225CXL Optimax
  • 225CXL SWB DTS
  • 225L DTS
  • 225L EFI
  • 225L Optimax
  • 225L SWB EFI

Serial numbers: S/N 0T653945 and Above
Production/model years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

File specifications

File size: 16.08 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.33 Minutes
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Product Information

Table of Contents

Section 1A: Specifications

  • Specifications
  • Mercury/Quicksilver Lubricants/Sealants
  • Propeller Information Charts
  • Torque Specifications

Section 1B: General Information

  • General Description
  • Engine Serial Number Location
  • Model Identification
  • Specifications and Maintenance
  • Fuel and Oil Recommendations

Section 2: Ignition System

  • Spark Plug
  • Ignition Timing
  • Ignition Coil Resistance
  • Starter Motor

Section 3: Fuel System

  • Fuel Pump Type
  • Fuel Injection System
  • Fuel Pressure
  • Fuel Filter

Section 4: Cooling System

  • Water Pump
  • Thermostat
  • Cooling System Maintenance

Section 5: Power Unit

  • Cylinder Block
  • Cylinder Bore
  • Piston and Rings
  • Connecting Rod
  • Crankshaft

Section 6: Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Capacity and Specifications

Section 7: Electrical System

  • Battery Specifications
  • Charging System
  • Alternator Output

Section 8: Starting System

  • Starter Motor Specifications
  • Starter Solenoid
  • Starting System Troubleshooting

Section 9: Gear Housing

  • Gear Ratio
  • Gear Housing Assembly
  • Propeller Shaft

Section 10: Trim and Tilt System

  • Hydraulic System
  • Trim and Tilt Motor
  • Trim and Tilt Troubleshooting

Section 11: Maintenance

  • Periodic Maintenance Schedule
  • Maintenance Procedures
  • Service Intervals

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