1999-2010 Mercury 30hp, 40hp outboard motor manual

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Mercury 1999-2010 Mercury 30hp, 40hp outboard motor manual - Technical Specifications

  • File Size: 16.07 MB
  • File Type: ZIP
  • Language:
  • Printable: Yes
  • Estimated Download Time: 0.33 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

Mercury (Brunswick Corporation)

  • 30 hp (FourStroke)
  • 40 hp (FourStroke)
    • Mercury 30hp:
  • 30hp Standard: 2010-2020
  • 30hp BigFoot: 2012-2020
    • Mercury 40hp:
  • 40hp Standard: 2010-2020
  • 40hp BigFoot: 2011-2020
    • Strating S/N 0G760300 and Above

Starting Model Year 1999

Production Years: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

Mercury 1999-2010 Mercury 30hp, 40hp outboard motor manual - Complete Manual Information

Table of Contents

Section 1A: Specifications

  • Specifications
  • Propeller Information Chart
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Specifications

Section 1B: General Information

  • Introduction
  • Safety Precautions
  • Maintenance Intervals
  • Serial Number Locations
  • Tools

Section 2: Ignition System

  • Spark Plug
  • Ignition Timing
  • Ignition Coil Resistance
  • Starter Motor
  • Capacitor Discharge Ignition (CDI)

Section 3: Fuel System

  • Fuel Pump
  • Carburetor
  • Fuel Filter
  • Throttle Body
  • Fuel Line Inspection

Section 4: Cooling System

  • Water Pump
  • Thermostat
  • Cooling System Maintenance

Section 5: Power Unit

  • Cylinder Block
  • Cylinder Bore
  • Piston and Rings
  • Connecting Rod
  • Crankshaft

Section 6: Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Capacity and Specifications

Section 7: Electrical System

  • Battery Specifications
  • Charging System
  • Alternator Output
  • Wiring Diagrams

Section 8: Starting System

  • Starter Motor Specifications
  • Starter Solenoid
  • Starting System Troubleshooting

Section 9: Gear Housing

  • Gear Ratio
  • Gear Housing Assembly
  • Propeller Shaft

Section 10: Trim and Tilt System

  • Hydraulic System
  • Trim and Tilt Motor
  • Trim and Tilt Troubleshooting

Section 11: Maintenance

  • Periodic Maintenance Schedule
  • Maintenance Procedures
  • Service Intervals

Section 12: Troubleshooting

  • Drive System Troubleshooting
  • Hydraulic System Troubleshooting
  • Electrical System Troubleshooting
  • Cooling System Troubleshooting
  • Fuel System Troubleshooting

Section 13: Special Tools

  • Required Tools
  • Tool Specifications
  • Tool Usage

Appendix

  • Technical Specifications
  • Torque Specifications
  • Conversion Tables
  • Glossary of Terms

Index


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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1999-2010 Mercury 30hp, 40hp outboard motor manual. It includes information for the following models: **Mercury (Brunswick Corporation)** - 30 hp (FourStroke) - 40 hp (FourStroke) - **Mercury 30hp:** - 30hp Standard: 2010-2020 - 30hp BigFoot: 2012-2020 - **Mercury 40hp:** - 40hp Standard: 2010-2020 - 40hp BigFoot: 2011-2020 - Strating S/N 0G760300 and Above Starting Model Year 1999 Production Years: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (16.07 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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This manual was a lifesaver for my 30hp outboard. The download was smooth, and I received the link in no time. Highly recommend!
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Had a question about the manual, and customer support responded within hours. The download process was seamless as well!