1999-2009 Mercury Mariner 40 hp, 45 hp, 50 hp, 50 Bigfoot outboard motor repair manual

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Mercury 1999-2009 Mercury Mariner 40 hp, 45 hp, 50 hp, 50 Bigfoot outboard motor repair manual - Technical Specifications

  • File Size: 15.64 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.32 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

- 40 hp (3 cyl.) 2-stroke
- 45 hp (4 cyl.) 2-stroke
- 50 hp (3 cyl.) 2-stroke
- 50 hp (4 cyl.) 2-stroke
- 50 hp Bigfoot (4 cyl.) 2-stroke
- Starting S/N 0G231123 and Above
  • 40 hp (3 cyl.) 2-stroke: 0G231123-0T408999
  • 45 hp (4 cyl.) 2-stroke: 0G231123-0T178499
  • 50 hp (3 cyl.) 2-stroke: 0G231123-0T408999
  • 50 hp (4 cyl.) 2-stroke: 0G231123-0T408999
  • 50 hp Bigfoot (4 cyl.) 2-stroke: 0G231123-0T408999

Production/model years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Mercury 1999-2009 Mercury Mariner 40 hp, 45 hp, 50 hp, 50 Bigfoot outboard motor repair manual - Complete Manual Information

Table of contents

Section 1A - Specifications

  • Specifications
  • Propeller Information Chart
  • Gear Case Design Information
  • Recommended Oil
  • Mercury/Mariner 50 (4-Stroke)
  • 1.1 Specifications
  • 1.2 Propeller Information Charts
  • 1.3 Gear Case Design Information
  • 1.4 Torque Specifications
  • 1.5 Mercury/Quicksilver Lubricants and Sealants

Models 40/45/50/50 Bigfoot (4-Stroke)

  • Performance
    • Horsepower
    • Full Throttle RPM Range
  • Outboard Weight
  • Fuel
    • Recommended Gasoline
    • Oil Filter
    • Oil Capacity
    • Engine Oil
  • Ignition System
    • Spark Plug Type
    • Gap Size
    • Firing Order
    • Peak Voltage
    • Coil Resistance
    • Control Unit Resistance
  • Charging System
    • Alternator Type
    • Output
    • Resistance
    • Voltage
    • Tachometer Setting
  • Starting System
    • Motor Type
    • Gear Ratio
    • Draw Under Load
    • Draw No Load
  • Battery
    • Minimum Requirement
    • Cranking Amps
  • Enrichment Control System
    • Auto Enricher Resistance
  • Fuel System
    • Pump Type
    • Pressure
    • Tank Capacity
    • Float Height
  • Cylinder Block
    • Type
    • Number of Cylinders
    • Stroke
    • Bore
  • Piston
    • Pin Diameter
    • Clearance
    • Ring Gap
  • Compression Ratio
    • Ratio
  • Connecting Rod
    • Length
    • Bearing Thickness
  • Crankshaft
    • Main Bearing Clearance
    • Run-Out
  • Camshaft
    • Dimensions
    • Run-Out
    • Free Length
    • Tilt Limit
  • Valve Spring
    • Pressure
    • Installed Height
  • Cylinder Head
    • Dimensions
  • Valves
    • Seat Width
    • Guide Inside Diameter
    • Stem Diameter
    • Valve Lift
  • Thermostat
    • Opening Temperature

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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1999-2009 Mercury Mariner 40 hp, 45 hp, 50 hp, 50 Bigfoot outboard motor repair manual. It includes information for the following models: - 40 hp (3 cyl.) 2-stroke - 45 hp (4 cyl.) 2-stroke - 50 hp (3 cyl.) 2-stroke - 50 hp (4 cyl.) 2-stroke - 50 hp Bigfoot (4 cyl.) 2-stroke - Starting S/N 0G231123 and Above - 40 hp (3 cyl.) 2-stroke: 0G231123-0T408999 - 45 hp (4 cyl.) 2-stroke: 0G231123-0T178499 - 50 hp (3 cyl.) 2-stroke: 0G231123-0T408999 - 50 hp (4 cyl.) 2-stroke: 0G231123-0T408999 - 50 hp Bigfoot (4 cyl.) 2-stroke: 0G231123-0T408999 Production/model years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (15.64 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Sarah K.says...
I found this manual to be incredibly detailed and helpful. Customer support was fantastic; they answered my email quickly when I had a question. Would buy again!
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This repair manual is a lifesaver for my Mercury Mariner. The download process was seamless, and I received the link almost instantly. Highly recommend!