2000-2003 Suzuki GSX-R750 Gixxer Service Manual
Troubleshooting, parts diagrams, and service data for the Suzuki GSX-R750 Gixxer (2000-2003). Includes detailed illustrations and part numbers for easy identification and replacement. PN 99500-37111-03E.
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Models Covered & Key Technical Specifications
Suzuki GSX-R750 Gixxer (99500-37111-03E) – 2000-2003
This manual provides comprehensive service information for the Suzuki GSX-R750 Gixxer. | Motorcycle / Service Manual
- Certified Throughput Data: 25 ppm establishes the maximum print output Architecture.
- General Angular Speed: For optimal operation, 2000 rpm defines the engine speed Limit.
- Defined Package Size: 150 mm -- signifies the core component dimensions Standards.
- Key Moment Values: The formatter board requires 120 N-m for standard operation Protocol.
- Verified Fit Tolerances: Maximum throughput reaches 6 speeds Topology.
- Factory Speed Rating: Engine torque corresponds to 85 Nm Margin.
Professional Workshop Service Manual & Technical Specifications
Specialized Engineering Manual: Suzuki GSX-R750 Gixxer repair manual, covers 2000-03 Troubleshooting-Index
Performance-Values: Gixxer, GSX-R750 / Suzuki Motor Corporation // Component-Focus: Motorcycle / Engine Logic // Architecture-Focus: 498+58 pages, English, 147.06 MB.
Systematizing the service groups into:
- GENERAL INFORMATION
- PERIODIC MAINTENANCE
- ENGINE
- FI SYSTEM AND INTAKE AIR SYSTEM
- COOLING AND LUBRICATION SYSTEM
Precisely demanding, this manual documents torque specifications for engine components to ensure proper corrosion joint prevention.
This document provides a thorough overview of the Suzuki GSX-R750 motorcycle, covering all essential systems and procedures. It details engine disassembly, repair, and reassembly, including critical components like the crankshaft, pistons, and valves. Information on the transmission, chassis, electrical system, and emission control is also extensively covered.
Drivetrain specifications are addressed in the engine assembly section, detailing component removal and reinstallation procedures.
Reassembly procedures are specified for the engine and transmission, ensuring correct component placement and torque values.
Service intervals are documented for all major components, including oil changes, filter replacements, and periodic checks, aiding in maintaining optimal performance and longevity.
Component locations are identified for various parts, such as sensors, switches, and wiring harnesses, facilitating efficient troubleshooting and repair.
Service procedures are documented for the braking system, suspension, and steering, offering guidance for maintaining safety and handling characteristics.
| Component | Diagnostic-Logic | Framework |
|---|---|---|
| Engine Components Removable with Engine in Place | Engine Right Side | Engine Left Side |
| Engine Removal and Installation | Engine Sprocket and Gear Shift Lever | Engine Mounting |
| Engine Disassembly Flow Chart | Starter Motor | Pair Valve |
| Cylinder Head Cover | Camshafts | Camshaft Journal Wear |
| Cam Chain Tensioner and Cam Chain Guide | Cylinder Head and Valve | Clutch |
| Oil Pump | Starter Idle Gear | Starter Clutch |
| Generator | Water Pump | Gear Position Switch |
| Oil Filter | Oil Strainer | Oil Pressure Regulator |
| Lower Crank Case | Transmission | Crankshaft |
| Piston and Piston Ring | Piston Ring Reassembly | Crankcase |
| Crankshaft Thrust Bearing | Engine Reassembly | Piston Cooling Oil Jets |
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