2009 Buell Blast P3 Service Manual (P/N 99492-09Y)

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Buell Models Covered & Key Technical Specifications

Models: Buell Blast P3
Sub-models / Variants: Fleet Trainer
Model Years: 2009
Serial Numbers: 99492-09Y
Technical Data:

  • Engine oil capacity: 2.0 quarts (1.89 liters)
  • Primary chain/transmission lubricant capacity: 32 oz. (946 ml)
  • Spark plug gap: 0.035 in. (0.9 mm)
  • Engine idle speed: 1200 RPM
  • Tire pressure (solo): Front 34 PSI, Rear 36 PSI
  • Max belt deflection: 0.5 in. (12.7 mm) at 10 lbs (4.5 kg) force
  • Brake fluid type: D.O.T. 4
Technical Specifications
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Document Number / Seller:
27012 / Douglas Reed
File Size:
66.76 MB
File Type:
ZIP
Language:
English
Pages:
400+
Printable:
Yes
Category:
Motorbike
Last updated / verified
Nov 6, 2025

Buell Manual Features & Content Preview

  • Covers the 2009 Buell Blast P3 standard model, including dedicated maintenance schedules for the fleet trainer variant
  • Official Buell publication P/N 99492-09Y, copyright 2008
  • Contains over 400 pages of technical data, component identification charts, and detailed wiring diagrams
  • Serves as the authoritative OEM technical reference for the Blast P3 platform during its final production year

Manual Content Overview

What exactly is inside this 2009 Buell Blast P3 service manual? It strictly documents OEM maintenance procedures, chassis specifications, and engine repair guidelines. You will find detailed service intervals covering both the standard and fleet trainer models. The text breaks down fluid requirements, brake maintenance, tire service, and wheel bearing replacement to help maintain the front end and rolling chassis. It also outlines the engine lubrication system, transmission fluid management, and drive belt assembly. Everything is laid out logically to give mechanics and DIYers a clear framework for technical review and routine upkeep.

Specification and Reference Data

Getting the right torque specs matters. This publication dives deep into categorized specification tables and system diagrams to keep your workshop efficient. Torque values are fully documented for critical fasteners like axle nuts, triple clamp pinch bolts, and brake banjo bolts. You will see multi-stage sequences for cylinder head bolt torque, along with exact fluid capacities to speed up routine service. For example, the front fork oil capacity is listed precisely at 9.2 oz. (272.1 ml), and drive belt deflection is defined at 0.5 inches under a 10 lb force.

Troubleshooting electrical faults? The manual provides electrical reference values and sensor locations to help diagnose the ignition system, charging circuit, and starter interlocks. Since proper procedure prevents component damage and ensures rider safety, always review these manufacturer specifications thoroughly before picking up a wrench, and consult a certified technician if a procedure falls outside your comfort zone.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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