2002-2005 Mercury Mariner 40, 50, 60 EFI 4-stroke outboard motor service manual

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Mercury 2002-2005 Mercury Mariner 40, 50, 60 EFI 4-stroke outboard motor service manual - Technical Specifications

  • File Size: 17.47 MB
  • File Type: PDF
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.36 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

  • 2002 Mercury Mariner 40 EFI 4-stroke
  • 2002 Mercury Mariner 50 EFI 4-stroke
  • 2002 Mercury Mariner 60 EFI 4-stroke
  • 2003 Mercury Mariner 40 EFI 4-stroke
  • 2003 Mercury Mariner 50 EFI 4-stroke
  • 2003 Mercury Mariner 60 EFI 4-stroke
  • 2004 Mercury Mariner 40 EFI 4-stroke
  • 2004 Mercury Mariner 50 EFI 4-stroke
  • 2004 Mercury Mariner 60 EFI 4-stroke
  • 2005 Mercury Mariner 40 EFI 4-stroke
  • 2005 Mercury Mariner 50 EFI 4-stroke
  • 2005 Mercury Mariner 60 EFI 4-stroke

Serial numbers: 0T409000 and up

Mercury 2002-2005 Mercury Mariner 40, 50, 60 EFI 4-stroke outboard motor service manual - Complete Manual Information

Table of Contents

  1. Important Information
    • Specifications
    • Maintenance
    • General Information
    • Outboard Motor Installation
  2. Electrical
    • Ignition System
    • Charging and Starting System
    • Timing, Synchronizing & Adjusting
    • Wiring Diagrams
  3. Electronic Fuel Injection
    • System Description and Operation
    • Diagnostics and Troubleshooting
    • Removal and Installation
    • Cleaning and Inspection
    • Adjustments
  4. Powerhead
    • Cylinder Block
    • Cylinder Head
    • Cylinder Crankcase
  5. Mid-Section
    • Clamp/Swivel Brackets & Drive Shaft Housing
    • Power Trim and Tilt
  6. Lower Unit
    • Gear Housing
    • Water Pump
  7. Attachments/Control Linkage
    • Throttle/Shift Linkage
    • Remote Control
  8. Color Diagrams
    • Wiring Diagrams
    • Connector Information

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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2002-2005 Mercury Mariner 40, 50, 60 EFI 4-stroke outboard motor service manual. It includes information for the following models: - 2002 Mercury Mariner 40 EFI 4-stroke - 2002 Mercury Mariner 50 EFI 4-stroke - 2002 Mercury Mariner 60 EFI 4-stroke - 2003 Mercury Mariner 40 EFI 4-stroke - 2003 Mercury Mariner 50 EFI 4-stroke - 2003 Mercury Mariner 60 EFI 4-stroke - 2004 Mercury Mariner 40 EFI 4-stroke - 2004 Mercury Mariner 50 EFI 4-stroke - 2004 Mercury Mariner 60 EFI 4-stroke - 2005 Mercury Mariner 40 EFI 4-stroke - 2005 Mercury Mariner 50 EFI 4-stroke - 2005 Mercury Mariner 60 EFI 4-stroke **Serial numbers:** 0T409000 and up.

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a PDF file (17.47 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Mark T.says...
Had a question regarding the manual and received a prompt response from support. They were very helpful! The manual itself is well-organized and easy to understand.
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John D.says...
This service manual has been a lifesaver for my Mercury Mariner. The detailed sections on diagnostics and troubleshooting are invaluable. Highly recommend!
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Lisa M.says...
I found the download process smooth and easy. The email with the link arrived quickly, and the manual is comprehensive. Very satisfied!