Mercury OptiMax 200/225 hp DFI Outboard Service Manual, 2000–2001 (P/N 90-859769R1)

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Mercury Models Covered & Key Technical Specifications

Models: OptiMax 200, OptiMax 225

Sub-models / Variants: DFI, 20-inch shaft, 25-inch shaft, 30-inch shaft, Standard Rotation, Counter Rotation

Model Years: 2000–2002 (2001, 2002, 2003)


  • Engine type: V-6 Cylinder, Two Cycle, Direct Injected, 60° Vee

  • Engine displacement: 185.9 cu. in. (3047 cc)

  • Full throttle RPM range: 5000–5750

  • Fuel system: Direct Fuel Injection (DFI)

  • High-pressure air: 79 ± 2 psi (544.0 ± 13.8 kPa)

  • Gear ratio: 1.75:1 (standard), 1.87:1 (high altitude)

  • Gearcase capacity: 27.0 fl. oz. (798.0 ml)

  • Alternator output: 52–60 Amps @ 2000 RPM (at alternator)

File & Download Details
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Listing ID:
27313
Seller:
Jerry Jackson
File Size:
25.18 MB
File Type:
ZIP
Language:
English
Pages:
742
Printable:
Yes
Delivery:
Download link on the confirmation page and by email after payment.
Download link validity:
3 days after purchase. Your saved PDF does not expire.

Mercury Manual Features & Selected Content Preview

Models: OptiMax 200, OptiMax 225

Sub-models / Variants: DFI, 20-inch shaft, 25-inch shaft, 30-inch shaft, Standard Rotation (Right Hand Non-Ratcheting), Counter Rotation (Left Hand Non-Ratcheting)

Model Years: 2000–2002 (2001, 2002, 2003)

Serial Break: 2001 OptiMax 200/225 DFI compressor temperature sender wiring (S/N 0T280001 and above)


  • Engine type: V-6 Cylinder, Two Cycle, Direct Injected, 60° Vee

  • Engine displacement: 185.9 cu. in. (3047 cc)

  • Full throttle RPM range: 5000–5750

  • Fuel system: Direct Fuel Injection (DFI)

  • High-pressure air: 79 ± 2 psi (544.0 ± 13.8 kPa)

  • Gear ratio: 1.75:1 (standard), 1.87:1 (high altitude)

  • Gearcase capacity: 27.0 fl. oz. (798.0 ml)

  • Alternator output: 52–60 Amps @ 2000 RPM (at alternator)

Technical Safety Notice
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Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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Mercury OptiMax 200/225 hp DFI Outboard Service Manual, 2000–2001 (P/N 90-859769R1) $14.65