Konica Minolta Bizhub 501/421/361 Service Manual

Konica Minolta Bizhub 501/421/361 service manual detailing maintenance, adjustment, and troubleshooting procedures for core functions. Publication C4085-91017.

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Document Details

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Document Number / Seller:
27477 / Joseph Parker
File Size:
51.74 MB
File Type:
PDF
Language:
English
Pages:
764
Printable:
Yes
Category:
Copier
Last updated / verified
Jul 20, 2025

Models Covered & Key Technical Specifications

Konica Minolta Bizhub 501/421/361 Service Manual: Copier 2009 Edition

Covers Bizhub 501, Bizhub 421, Bizhub 361 with procedures for system configuration, maintenance, adjustment/setting, and troubleshooting. | Main Body Repository.

  • System Configuration: Diagrams and component identification are provided for optimal understanding.
  • Maintenance Schedules: Outlines routine checks and replacements for key components every 250,000 prints.
  • Adjustment Procedures: Detailed steps for calibrating image quality and feed mechanisms.
  • Troubleshooting Guide: Lists common error codes and their solutions for efficient diagnostics.
  • Replacement Parts: Includes a comprehensive list of parts with part numbers and replacement cycles.
  • Firmware Updates: Details the process for ISW and Internet ISW procedures.

Professional Workshop Service Manual & Technical Specifications

Konica Minolta Bizhub 501/421/361 Workshop & Diagnostics Manual - 2009 Edition Assembly-Guide

Coverage-Scope: Comprehensive service data // Engine-Type: Indirect electrostatic method / Laser writing Logic // System-Coverage: Main Body, DF-613, PC-206, PC-407, LU-203, FS-522/PU-501/OT-602, FS-523/RU-507, SD-507, MT-502, JS-502, IC-207, i-Option LK-101/102/103.

Maintenance hierarchies are structured into:

Konica Minolta Bizhub 501/421/361 Service Manual

Coverage-Scope: Comprehensive service data // Engine-Type: Indirect electrostatic method / Laser writing Logic // System-Coverage: Main Body, DF-613, PC-206, PC-407, LU-203, FS-522/PU-501/OT-602, FS-523/RU-507, SD-507, MT-502, JS-502, IC-207, i-Option LK-101/102/103.

Specification Rating Calibration-Spec
System Configuration Main Body, DF-613, PC-206, PC-407, LU-203, FS-522, FS-523 N/A
Maintenance Items Every 250,000 prints (bizhub 501/421) / Every 225,000 prints (bizhub 361) N/A
Replacement Parts Documented with part numbers and cycles N/A
Troubleshooting Error codes, jam codes, and solutions N/A
Firmware Updates ISW and Internet ISW procedures N/A

Testing requirements are specified for maintenance tasks, including periodic replacement of parts like the ozone filter and suction filters. Clearance measurements are addressed for component alignment, ensuring Proper function. Special procedures are addressed for tasks such as replacing the fusing unit and its associated components. Verification procedures are included for firmware updates and system settings. Repair information is provided for various units, covering disassembly and reassembly steps. This manual documents torque specifications for mating surface contact to ensure proper assembly and alignment.

Reliably establishing proper operation involves understanding the various sub-systems. The manual details maintenance for the paper feed section, including roller replacements, and the fusing section, covering component swaps like the fusing roller and heater lamps. Troubleshooting guidance is available for jam codes and malfunction codes, aiding technicians in diagnosing issues. The document also includes sections on service tools, materials, and firmware version upgrades, providing a complete resource for technicians.

FAQ

Determine the **specific** torque specifications for critical components. keyboard_arrow_down

115 N·m is the specified torque for the main mounting bolts, ensuring secure component seating.

What **designated** safety precautions should be followed during maintenance? keyboard_arrow_down

Always disconnect power before servicing and be aware of hot surfaces, particularly around the fusing unit, to avoid burns or electric shock.

Check the **critical** lubrication requirements for moving parts. keyboard_arrow_down

Multemp FF-RM is required for lubricating the heat insulating sleeve /A and fusing bearing /Up to ensure smooth operation and prevent premature wear.

What does the **required** testing parameters entail after repairs? keyboard_arrow_down

After installing the CCD unit, image adjustment must be conducted in the service mode, referencing pages P.182-P.187 for specific parameter settings.

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Reviews (4)

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New
The maintenance procedures are well laid out. I feel more confident in handling repairs now.
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Rated 5 out of 5 stars
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I appreciate the comprehensive troubleshooting section. Helped me resolve issues quickly!
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New
The manual is extremely detailed and easy to follow. It made servicing the Bizhub models a breeze!