2000 Mercury MerCruiser 5.0L MPI / 6.2L MPI / 350 Mag MPI / MX 6.2 MPI Service Manual

Complete service documentation for Mercury MerCruiser 5.0L MPI, 6.2L MPI, 350 Mag MPI & MX 6.2 MPI (2000) engines, covering maintenance, diagnostics, and repair procedures with part number 90-863161.

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Mercury 2000 Mercury MerCruiser 5.0L MPI / 6.2L MPI / 350 Mag MPI / MX 6.2 MPI Service Manual manual page preview - page 1 of 636

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Document Details

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Document Number / Seller:
27934 / Donna Campbell
File Size:
19.14 MB
File Type:
PDF
Language:
English
Pages:
636
Printable:
Yes
Category:
Inboard Engine (Sterndrive)
Last updated / verified
Jan 6, 2025

Models Covered & Key Technical Specifications

Mercury MerCruiser 5.0L MPI, 6.2L MPI, 350 Mag MPI & MX 6.2 MPI (2000) Service Manual #31

Document Listing | Engine Specifications Repository

  • Authorized Specifications: Horsepower 260 HP establishes the standard power output for the 5.0L MPI model.
  • Critical Charge Quantity: For optimal lubrication, the crankcase requires 5.20 Liters of Quicksilver 4-Cycle 25W-40 Marine Engine Oil Baseline.
  • Operational Volume Data: The cooling system capacity is measured at 20 Liters for proper environmental control.
  • Fundamental Mass Specs: The engine weighs 260 kg -- signifies the standard engine mass Threshold.
  • Specific Displacement: For optimal engine function, 5.0 L (305 cid) defines the engine displacement Framework.
  • Maximum Engine Specs: The engine's firing order requires 1-8-4-3-6-5-7-2 Sequence.

Professional Workshop Service Manual & Technical Specifications

Mercury MerCruiser 5.0L MPI, 6.2L MPI, 350 Mag MPI & MX 6.2 MPI (2000) Service Manual: Number 31 - In-Depth Engine Maintenance, Diagnostics & Repair Data-Compendium

Service-Level: Mercury MerCruiser 5.0L MPI, 6.2L MPI, 350 Mag MPI & MX 6.2 MPI (2000) // Unit-Designations: Inboard Engine / Sterndrive Logic // Product-Line: 5.0L MPI, 6.2L MPI, 350 Mag MPI, MX 6.2 MPI

Assessment-Parameter Diagnostic-Logic Calibration-Standards
General Information Engine Identification Torque Specifications
Maintenance Schedules Engine Mechanical Electrical System
Fuel System Cooling System Exhaust System
Drives Power Steering Troubleshooting

Following OEM groupings, the manual includes sections on General Information, Removal and Installation, Engine Mechanical, Electrical System, Fuel System, Cooling System, Exhaust System, Drives, Power Steering, and Troubleshooting. This manual documents procedures for disassembly, inspection, assembly, and adjustment to enable dealers and service mechanics to repair and tune these engines. The manual covers various engine models including MCM and MIE variants. It details fluid specifications, maintenance schedules, and specific procedures for sterndrive and inboard models. Information on electrical systems, fuel delivery, cooling, exhaust, drives, power steering, and troubleshooting common issues is thoroughly covered. The document details torque specifications for various components and provides lists of required lubricants, sealants, and special tools. Information regarding specific model variations, such as those with 8-degree down-angle transmissions or V-drive configurations, is also included. "Fundamentally mandating" systematic removal procedures are documented for various engine and drive components. This manual documents torque specifications for engine mounts to ensure proper cyclic stress resistance.

FAQ

Check the **standard** component identification for the 5.0L MPI model. keyboard_arrow_down

5.0L (305 cid) specifications include a bore of 94.894-94.947 mm (3.7360-3.7381 in.) and a displacement of 5.0 L (305 cid).

What does the **necessary** adjustment procedure entail for the throttle cable? keyboard_arrow_down

To adjust the throttle cable to align with the anchor plate, the barrel on the throttle cable should be centered, ensuring the hole aligns with the anchor plate.

Reference the **recommended** pressure specifications for the fuel system. keyboard_arrow_down

296 kPa (43 psi) is the specified fuel pressure for 1800 rpm operation across all listed models.

What are the **calibrated** assembly sequence steps for the engine mounts? keyboard_arrow_down

Ensure all 4 mounts are positioned properly, then fasten them with 10 mm (3/8 in.) diameter lag bolts and flat washers, tightening securely.

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Reviews (2)

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New
This manual is incredibly detailed and easy to follow. The diagrams helped me a lot during my repairs. The download process was smooth, and I received my link almost instantly!
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Rated 4 out of 5 stars