2000 Mercury MerCruiser 5.0L MPI / 6.2L MPI / 350 Mag MPI / MX 6.2 MPI Service Manual

Complete service documentation for Mercury MerCruiser 5.0L MPI, 6.2L MPI, 350 Mag MPI & MX 6.2 MPI (2000) engines, covering maintenance, diagnostics, and repair procedures with part number 90-863161.

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Mercury 2000 Mercury MerCruiser 5.0L MPI / 6.2L MPI / 350 Mag MPI / MX 6.2 MPI Service Manual manual page preview - page 1 of 636

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Mercury Models Covered & Key Technical Specifications

Models: Mercury MerCruiser 5.0L MPI, 350 MAG MPI Alpha and Bravo, 350 MAG MPI Alpha and Bravo Horizon, MX 6.2 MPI, MX 6.2 MPI Horizon, 350 MAG MPI Inboard, 350 MAG MPI Horizon Inboard, MX 6.2 MPI Inboard, MX 6.2 MPI Horizon Inboard, 350 MAG MPI Tow Sports
Sub-models / Variants: Alpha, Bravo, Horizon, Inboard, Tow Sports, MCM (Sterndrive), MIE (Inboard and Tow Sports)
Build Years: 2000
Serial Numbers: 0M300000, 0M310000
Technical Data:

  • Engine displacement: 5.0 L (305 cid), 5.7 L (350 cid), 6.2 L (377 cid)
  • Horsepower: 260 HP (5.0L MPI), 300 HP (350 MAG), 320 HP (MX 6.2)
  • Engine configuration: V8
  • Firing order: 1-8-4-3-6-5-7-2
  • Idle speed: 600 rpm (in neutral)
  • Compression ratio: 9.0:1 – 9.4:1
  • Electrical system: 12-Volt Negative Ground
  • Oil capacity: 5.20 Liters (with filter)
  • Cooling system capacity: 19 Liters (Closed system), 20 Liters (Seawater system)
Technical Specifications
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Document Number / Seller:
27934 / Donna Campbell
File Size:
19.14 MB
File Type:
PDF
Language:
English
Pages:
636
Printable:
Yes
Category:
Inboard-Engines-Sterndrives
Last updated / verified
Jan 6, 2025

Mercury Manual Features & Content Preview

Mercury MerCruiser 5.0L/6.2L MPI Service Manual: 2000 Document Listing

  • Covers the 2000 Mercury MerCruiser 5.0L, 5.7L, and 6.2L MPI gasoline engines, including 350 MAG and MX 6.2 variants for both sterndrive (MCM) and inboard/tow sports (MIE) setups
  • Official OEM publication Number 31, 90-863161, published September 2000
  • Documents technical specifications for 10 distinct model configurations, including serial number ranges 0M300000 and 0M310000
  • Delivered as a direct download the moment payment clears
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • The only technical edition that features the full engine mechanical breakdown for the 5.0L/5.7L/6.2L MPI series as produced in the 2000 calendar year

Engine Mechanical and Maintenance Scope

This publication provides detailed technical information for maintaining the 2000 Mercury MerCruiser engine line. Documentation spans general information such as fluid specifications, maintenance schedules, and crankcase oil requirements to complex engine mechanical procedures. The text details specialized components for marine applications, addressing the specific needs of sterndrive and inboard configurations. Troubleshooting sections include spark plug analysis, power steering diagnostics, and cooling system maintenance for seawater and closed-cooled variants.

Technical Data Preview

The 2000 Mercury MerCruiser service documentation includes comprehensive reference values for shop-floor use. Torque specifications are listed for critical assemblies, such as steering lever bolts at 67.8 Nm (50 lb-ft) and rear engine mounts at 51.5 Nm (38 lb-ft). Fuel pressure for these engines is documented at 296 kPa (43 psi). Valve clearance and tolerance data are contained within the mechanical engine chapters. Cylinder head torque values are specified in a multi-stage sequence. Coolant system capacity for closed systems is documented at 19 liters. Crankcase oil capacity is listed at 5.20 liters. Acknowledging proper service, what an OEM service publication covers is vital for maintaining marine engine reliability. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.

An official 636-page Mercury Marine OEM workshop manual covering the 2000 5.0L, 5.7L, and 6.2L MPI gasoline engine series, documenting engine, cooling, fuel, and electrical specifications for both MCM and MIE configurations.

Manual FAQ, Purchase & Download Details

Is the Service Manual Number 31 publication identifier present on the cover page? keyboard_arrow_down

Cover page explicitly identifies this document as Service Manual Number 31. It also includes the specific revision date of September 2000 and the publication number 90-863161.

Can I find engine specification tables and fluid capacity data within this document? keyboard_arrow_down

Manual includes dedicated specification tables for engines and fluid types, such as crankcase oil and transmission fluid volumes.

Does this manual provide information on the revision status and publication date for this specific document version? keyboard_arrow_down

Footer on every page identifies this as document 90-864260, which was printed in October 2001. This revision marker indicates the status of the information provided within the manual. It reflects the latest product information available at that time for the covered MerCruiser models.

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