2000 Mercury MerCruiser 5.0L MPI / 6.2L MPI / 350 Mag MPI / MX 6.2 MPI Service Manual (P/N 90-863161)
636 Pages • 19.14 MB • Instant, Printable PDF
Mercury Models Covered & Key Technical Specifications
Models: Mercury MerCruiser 5.0L MPI, 350 MAG MPI Alpha and Bravo, 350 MAG MPI Alpha and Bravo Horizon, MX 6.2 MPI, MX 6.2 MPI Horizon, 350 MAG MPI Inboard, 350 MAG MPI Horizon Inboard, MX 6.2 MPI Inboard, MX 6.2 MPI Horizon Inboard, 350 MAG MPI Tow Sports
Sub-models / Variants: Alpha, Bravo, Horizon, Inboard, Tow Sports, MCM (Sterndrive), MIE (Inboard and Tow Sports)
Model Years: 2000
Serial Numbers: 0M300000, 0M310000
Technical Data:
- Engine displacement: 5.0 L (305 cid), 5.7 L (350 cid), 6.2 L (377 cid)
- Horsepower: 260 HP (5.0L MPI), 300 HP (350 MAG), 320 HP (MX 6.2)
- Engine configuration: V8
- Firing order: 1-8-4-3-6-5-7-2
- Idle speed: 600 rpm (in neutral)
- Compression ratio: 9.0:1 – 9.4:1
- Electrical system: 12-Volt Negative Ground
- Oil capacity: 5.20 Liters (with filter)
- Cooling system capacity: 19 Liters (Closed system), 20 Liters (Seawater system)
Mercury Manual Features & Content Preview
- Complete OEM Specifications: Official 636-page publication (Part No. 90-863161, published September 2000) documenting the 2000 Mercury MerCruiser 5.0L, 5.7L, and 6.2L MPI gasoline engines.
- Broad Configuration Coverage: Details 10 distinct model configurations, including 350 MAG and MX 6.2 variants. It covers electrical, cooling, and fuel systems for both sterndrive (MCM) and inboard/tow sports (MIE) setups within serial number ranges 0M300000 through 0M310000.
Engine Mechanics & Maintenance Details
This publication outlines the complete engine mechanical breakdown for the 2000 calendar year production run. It documents specific components for marine applications across seawater and closed-cooled variants. You will find comprehensive reference material covering fluid specifications, preventative maintenance schedules, and specialized marine diagnostics. Troubleshooting data addresses common shop issues like spark plug analysis and power steering performance.
Proper maintenance relies on accurate documentation and safe workshop practices. Always observe the safety protocols and torque limits detailed in this reference guide before attempting heavy mechanical work or lifting engine assemblies to prevent injury or component damage. Please note that this page serves purely as a content overview and does not provide step-by-step repair instructions.
Technical Data & Factory Specifications
Having correct factory data eliminates guesswork on the shop floor. This documentation lists multi-stage cylinder head sequences and exact torque specifications for critical assemblies, including steering lever bolts (67.8 Nm / 50 lb-ft) and rear engine mounts (51.5 Nm / 38 lb-ft).
System capacities and operating tolerances are clearly mapped out. Expect precise reference figures, such as a fuel pressure of 296 kPa (43 psi), a closed-system coolant capacity of 19 liters, and a crankcase oil capacity of 5.20 liters. Valve clearances and exact tolerance data are integrated directly into the mechanical chapters for seamless cross-referencing while you work.
Customer Reviews
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