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1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 1
1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 2
1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 3
1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 4
1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 5
1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual Preview image 6

1993-1997 Mercruiser Number 16 GM V-8 454 CID (7.4L) , 502 CID (8.2L) marine engine service manual

Models covered in this manual:

Mercruiser Number 16

  • 1993

    • GM V-8 454 CID (7.4L)
    • GM V-8 502 CID (8.2L)

  • 1994

    • GM V-8 454 CID (7.4L)
    • GM V-8 502 CID (8.2L)

  • 1995

    • GM V-8 454 CID (7.4L)
    • GM V-8 502 CID (8.2L)

  • 1996

    • GM V-8 454 CID (7.4L)
    • GM V-8 502 CID (8.2L)

  • 1997

    • GM V-8 454 CID (7.4L)
    • GM V-8 502 CID (8.2L)
  • MCM 7.4L Bravo - S/N: OD830779 to OF800699
  • MCM 7.4L Bravo Three - S/N: OD838819 to OF800699
  • MCM 7.4LX MPI - S/N: OF595275 to OF801999
  • MCM 454 Magnum (Carburetor) - S/N: OD837587 to OF801999
  • MCM 454 Magnum EFI, EFI/MP and MPI - S/N: OF111570 to OF802349
  • MCM 502 Magnum (Carburetor) - S/N: OD831432 to OF114528
  • MCM 502 Magnum EFI, EFI/MP, MPI - S/N: OD840650 to OF802599
  • INBOARD ENGINES:
    • MIE 7.4L (Carburetor) - S/N: OD840300 to OF820141
    • MIE 7.4L EFI/MP and MPI - S/N: OF490697 to OF820103
    • MIE 8.2L (Carburetor) - S/N: OD857200 to OF819619
    • SKI ENGINES:
      • MIE 454 Magnum EFI, EFI/MP and MPI Tournament Ski - S/N: OF215800 to OF820099
      • MCM Bravo 7.4L (Carburetor) - S/N: OF800700 and above
      • MCM 7.4LX EFI - S/N: OF820000 and above
      • MCM 7.4LX MPI - S/N: OF802000 and above
      • MCM 454 Magnum (Carburetor) - S/N: OF801700 and Above
      • MCM 454 MPI - S/N: OF802350 and above
      • MCM 502 MPI - S/N: OF802600 and above
      • INBOARD ENGINES:
      • MIE 7.4L (Carburetor) - S/N: OF820142 and above
      • MIE 7.4L EFI - S/N: OF874815 and above
      • MIE 7.4L MPI - S/N: OF820104 and above
      • MIE 8.2L MPI - S/N: OF775694 and OF775695
      • MIE 8.2L MPI - S/N: OF819620 and above

File specifications

File size: 32.66 MB
File type: PDF
Language: English
Pages: 930

Printable: Yes
Estimated download time: 0.67 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  • Serial Number and Model Designation
  • Specifications
  • Torque Specifications
  • Maintenance Schedule

ENGINE

  • Engine Mechanical
  • Engine Overhaul
  • Cooling System
  • Lubrication System
  • Intake and Exhaust Systems

FUEL SYSTEM

  • Fuel Delivery System
  • Carburetors
  • Fuel Injection System
  • Fuel Pump

ELECTRICAL SYSTEM

  • Electrical Components
  • Charging System
  • Starting System
  • Ignition System
  • Instrumentation

IGNITION SYSTEM

  • Ignition System Description
  • Ignition Timing
  • Spark Plugs

COOLING SYSTEM

  • Raw Water Cooling System
  • Closed Cooling System
  • Thermostat and Housing

LUBRICATION SYSTEM

  • Oil Pump
  • Oil Filter
  • Oil Cooler

DRIVE SYSTEM

  • Drive Unit
  • Propeller
  • Gear Shift and Throttle

TROUBLESHOOTING

  • Engine Troubleshooting
  • Fuel System Troubleshooting
  • Electrical System Troubleshooting
  • Ignition System Troubleshooting

MAINTENANCE

  • Routine Maintenance
  • Winter Storage
  • Spring Recommissioning

APPENDICES

  • Wiring Diagrams
  • Diagnostic Codes
  • Special Tools
  • Conversion Tables
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