Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual

Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 1
Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 1
Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 2
Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 3
Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 4
Mercury Mercruiser Marine engine Number 23, GM V-8 454 CID (7.4L)/502 CID (8.2L) service manual Preview image 5
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  • File Size: 10.96 MB
  • File Type: PDF
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.22 Minutes
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Models Covered in this Manual

Mercury Mercruiser Marine Engine Number 23

  • GM V-8 454 CID (7.4L)
  • GM V-8 502 CID (8.2L)
  • 454 Magnum MPI Bravo (Serial numbers: 0L010029 and up)
  • 502 Magnum MPI Bravo (Serial numbers: 0L017000 and up)
  • Gen. VI Engines

Sterndrive (MCM) Model and Serial Number

  • MCM 454 Mag MPI 0L010029 and up
  • MCM 502 Mag MPI 0L017000 and up
    • Inboard (MIE) Model and Serial Number
  • MIE 454 Mag MPI Horizon 0L002200 and up
  • MIE 8.2L MPI 0L002450 and up
    • L-29 Engines
  • Sterndrive (MCM) Model and Serial Number
    • MCM 7.4L MPI 0L010003 and up
  • Inboard (MIE) Model and Serial Number
    • MIE 7.4L MPI 0L002006 and up

Serial Numbers:

  • 7.4L engines: 0F000750 and up
  • 8.2L engines: 0C878221 and up

Product Information

Table of Contents:

Section 1 - Important Information

  • General Information
  • Maintenance
  • Troubleshooting

Section 2 - Removal and Installation

  • MCM Models - Bravo and Blackhawk Drives
  • MCM Models - Bravo and Blackhawk Drives with Driveshaft Extension
  • MIE Models - Velvet Drive Transmission
  • MIE Models - Hurth Transmission

Section 3 - Engine

  • 454 CID (7.4L) / 502 CID (8.2L)

Section 4 - Electrical System

  • Starting System
  • Ignition System
  • Charging System
  • Instrumentation
  • Wiring Diagrams

Section 5 - Fuel System

  • Fuel Delivery System for Electronic Fuel Injection
  • Multi-Port Fuel Injection Descriptions and System Operation
  • Multi-Port Fuel Injection Disassembly and Reassembly
  • Fuel Injection System Troubleshooting
  • General System Diagnostics
  • Trouble Code Diagnostics - 454/502 Mag MPI & 8.2L MPI
  • Trouble Code Diagnostics - 7.4L MPI

Section 6 - Cooling System

  • Seawater Cooled Models
  • Closed Cooled (Fresh Water) Models

Section 7 - Exhaust System

  • General
  • Manifolds and Elbows
  • Risers
  • Collectors

Section 8 - Drives

  • Velvet Drive In-Line Transmission
  • Velvet Drive 5000A Down Angle Transmission
  • Velvet Drive 5000V V-Drive Transmission
  • Hurth V-Drive Transmission
  • Walter V-Drive Transmission
  • Drive Shaft / Propeller Shaft Models

Section 9 - Power Steering

  • Pump

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