S2R 1000 Monster / Ducati Motor Holding S.p.A.
Production/model years: 2006
Serial numbers ZDM-AFAR3C0000450001 to ZDM-AFAR3C0000451714
2006 Ducati S2R 1000 Monster service manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Printable: Yes
Estimated download time: 0.57 Minutes
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Product Information
Table of Contents
GENERAL INFORMATION
- Consultation of the Manual
- Manual Structure
- Symbols - Abbreviations - References
- Product Characteristics
- Hazardous Products - Warnings
- General Safety Rules
- Maintenance Operation Rules
MODEL-SPECIFIC INFORMATION
- Identification Data
- Identification Data for Monster S2R 1000
SPECIFICATIONS
- Technical Data
- General
- Colors
- Transmission
- Timing System/Valves
- Cylinder/Piston
- Gearbox
- Cooling System
- Front Wheel
- Front Suspension
- Rear Wheel
- Rear Suspension
- Hydraulic Brakes
- Charging System/Alternator
- Ignition System
- Fuel System
- Lights/Instrument Panel
- Fuel System
- Dimensions
- Fuel, Lubricants, and Other Fluids
- Torque Settings
- Frame Torque Settings
- Engine Torque Settings
- Service Tools
- Special Tools for the Engine
- Special Tools for the Frame
USE AND MAINTENANCE OPERATIONS
- Preliminary Checks
- Running-in Precautions
- Pre-ride Checks
- Starting - Engine Warmup
- Starting the Engine
- Routine Maintenance Table
- Maintenance Operations
- Checking the Engine Oil Level
- Changing the Engine Oil and Filter Cartridge
- Checking Valve Clearances
- Adjusting the Valve Clearances
- Changing and Cleaning the Air Filters
- Changing the Brake Fluid
- Draining the Brake Circuit
- Filling the Brake Circuits
- Changing the Clutch Fluid
- Draining the Clutch Hydraulic Circuit
- Filling the Clutch Circuit
- Adjusting the Steering Head Bearings
- Adjusting the Clutch Lever and Front Brake Lever
- Adjusting the Chain Tension
- Checking Brake Pad Wear and Changing Brake Pads
- Adjusting the Throttle Cables
- Adjusting the Position of the Gearchange and Rear Brake Pedals
- Adjusting the Front Fork
- Adjusting the Rear Shock Absorber
- Changing the Frame Geometry
- Diagnostic Instruments
- Description of the Ducati Diagnostic System Instrument
- Tester Power Supply
- DDS Tester
- Checking and Adjusting Timing Belt Tension
- Resetting the Throttle Position Sensor (TPS)
- Cylinder Synchronisation
- Checking the Engine Oil Pressure
- Cylinder Compression Test
- Fuel Pressure Test
- Immobilizer Override Procedure
- Guided Diagnosis
- Testing the Battery Charging System
- Icons Table
FAIRING
- Headlight Shell - Rear-View Mirrors
- Removing the Rear-View Mirrors
- Refitting the Rear-View Mirrors
- Removing the Headlight Shell
- Refitting the Headlight Shell
- Seat
- Removing the Seat
- Refitting the Seat
- Removal of the Splashguard
- Refitting the Splashguard
- Removal of the Side Panels
- Refitting the Side Panels
- Front and Rear Mudguards
- Removing the Front Mudguard
- Refitting the Front Mudguard
CONTROLS - DEVICES
- Throttle Twistgrip
- Adjusting the Throttle Cable
- Removal of the Throttle Cable
- Refitting the Throttle Twistgrip
- Clutch Hydraulic Control
- Removing the Clutch Master Cylinder Assembly
- Refitting the Clutch Master Cylinder Assembly
- Removing the Clutch Slave Cylinder
- Refitting the Clutch Slave Cylinder
- Front Brake Control
- Removing the Front Brake Master Cylinder
- Refitting the Front Brake Master Cylinder
- Rear Brake Control
- Removing the Complete Rear Brake Control
- Disassembly of the Rear Brake Master Cylinder
- Refitting the Rear Brake Pedal
- Gearchange Control
- Removal of the Gearchange Control
- Disassembly of the Gearchange Control
- Refitting the Gearchange Control
- Seat Release Mechanism
- Removing the Seat Release Mechanism
- Refitting the Seat Release Mechanism
WHEELS - SUSPENSIONS - BRAKES
- Front Wheel
- Removal of the Front Wheel
- Overhauling the Front Wheel
- Refitting the Front Wheel
- Adjustable Front Fork
- Removing the Front Forks
- Overhauling the Front Forks
- Refitting the Front Forks
- Hydraulic Front Brake
- Maintenance Operations
- Removing the Front Brake System
- Overhauling the Front Brake Components
- Refitting the Front Brake System
- Rear Wheel
- Removing the Rear Wheel
- Overhauling the Rear Wheel
- Refitting the Rear Wheel
- Swingarm
- Removal of the Rear Eccentric Hub
- Removing the Swingarm
- Inspecting the Swingarm Pivot Shaft
- Checking Swingarm Endfloat
- Refitting the Swingarm
- Rear Hydraulic Brake
- Removing the Rear Brake Caliper
- Refitting the Rear Brake Caliper
- Rear Suspension
- Rear Suspension System
- Removing the Rear Shock Absorber
- Overhauling the Rear Shock Absorber
- Removing the Rear Suspension Rocker Arm
- Overhauling the Rear Suspension Rocker Arm
- Disassembly and Overhaul of the Monoshock Tie-Rod
- Refitting the Rear Suspension
- Final Drive
- Inspecting the Final Drive
- Renewal of the Front Sprocket
- Renewal of the Rear Sprocket
- Refitting the Rear Sprocket
- Washing the Chain
- Lubricating the Chain
FRAME
- Handlebar
- Removal of the Handlebar
- Refitting the Handlebar
- Steering
- Adjusting the Steering Head Bearings
- Steering Angle Adjustment
- Removing the Steering Head Components
- Refitting the Steering Head Components
- Footrest Brackets
- Removing the Footrests
- Removal of the Rear Footrests
- Refitting the Front Footrests
- Refitting the Rear Footrests
- Stands
- Removing the Sidestand
- Refitting the Sidestand
- Checking the Frame
- Disassembly of Structural Components and the Frame
- Checking the Frame
- Reassembly of Structural Components and the Frame
- Tail Light and Number Plate Holder
- Removing the Tail Light and Number Plate Holder
- Refitting the Rear Number Plate Holder
FUEL SYSTEM / EXHAUST SYSTEM
- Description of Fuel System
- Fuel Tank
- Removing the Fuel Tank
- Replacing the Tank Flange
- Refitting the Tank Flange
- Removing the Tank Cap Unit
- Refitting the Tank Cap Unit
- Refitting the Fuel Tank
- Throttle Body
- Removing the Throttle Body
- Refitting the Throttle Body
- Air Intake
- Removing the Air Filter Box
- Disassembling the Air Filter Box
- Reassembling the Air Filter Box
- Refitting the Air Filter Box
- Exhaust System
- Catalytic Converter Operating Principle (EU only)
- Removing the Exhaust System
- Reinstalling the Exhaust System
- Canister Filter
- Canister Filter System (US Versions only)
- Removing the Canister Filter
- Refitting the Canister Filter
IGNITION - INJECTION SYSTEM
- Description of the Fuel Injection-Ignition System
- General Information on the Fuel Injection-Ignition System
- Fuel Circuit
- Intake Air Circuit
- Operating Stages
- Injection-Ignition System
- System Components
- Electronic Control Unit
- Electric Injector
- Stepper Motor
- Lambda Sensor
- Air Temperature/Pressure Sensor
- Spark Plug
- Coils
- Throttle Position Sensor
- Rpm/Timing Sensor
- Main and Injection Relays
ENGINE
- Removing – Refitting the Complete Engine
- Removing the Engine
- Refitting the Engine
- Lubrication System: Oil Pump
- Lubrication System
- Removing the Oil Pump
- Disassembly of the Oil Pump
- Oil Pump Overhaul
- Reassembly of the Oil Pump
- Refitting the Oil Pump
- Lubrication System: Oil Cooler
- Removing the Oil Cooler
- Oil Cooler Inspection
- Refitting the Oil Cooler
- Lubrication System: Oil Breather Tank
- Removing the Oil Breather Tank
- Refitting the Oil Breather Tank
- Head Assembly: Checks and Adjustments
- Checking and Adjusting Valve Clearance
- Checking the Engine Timing
- Head Assembly: Side Covers / Timing System
- Removing the Lateral Timing Covers
- Disassembly of Timing Assy
- Disassembly of the Mobile Tensioner
- Disassembly of the Rollers
- Reassembling the Timing Unit
- Refitting the Lateral Timing Covers
- Head Assembly: Camshafts
- Disassembling the Engine Oil Temperature Sensor
- Refitting the Engine Oil Temperature Sensor
- Removing the Intake Manifolds
- Refitting the Intake Manifolds
- Removing Side Covers
- Removing the Valve Covers
- Refitting the Valve Covers
- Removing the Camshafts
- Checking Camshafts
- Checking Oil Seals
- Refitting the Camshaft
- Refitting the Timing Covers
- Head Assembly: Valves - Rocker Arms
- Removing the Cylinder Heads Assy
- Overhauling the Head Parts
- Refitting the Head Assy
- Cylinders / Pistons Assy
- Disassembly of the Cylinder / Piston
- Overhauling the Cylinder / Piston Assembly Components
- Refitting the Cylinder / Piston Assembly
- Clutch Assembly: Clutch
- Clutch Unit Description
- Disassembling the Clutch
- Checking and Overhauling the Clutch Components
- Reassembling the Clutch
- Clutch Assembly: Clutch Cover
- Removing the Clutch Cover
- Disassembly of the Clutch Cover
- Reassembly of the Clutch Cover
- Refitting the Clutch Cover
- Clutch Assembly: Primary Drive Gears
- Removing the Primary Drive Gears
- Fitting the Primary Drive Gear Pair and Checking Backlash
- Gearbox: Levers
- Disassembling the Gear Selector Lever
- Disassembly of Gear Stopper and Ratchet Unit
- Reinstalling the Gear Stopper and Ratchet Unit
- Reinstalling the Gear Selector Lever
- Gearbox: Gearbox Shafts
- Removing the Gearbox
- Gearbox Shafts Disassembly
- Overhauling the Gearbox
- Inspecting the Gear Selector Forks
- Inspecting the Fork Selector Drum
- Gearbox Shafts Reassembly
- Gearbox Reassembly
- Flywheel - Generator
- Removing the Generator Cover
- Generator Cover Disassembly
- Removing the Flywheel - Generator Assembly
- Checking the Flywheel - Generator Assembly
- Reinstalling the Flywheel / Generator Assembly
- Reinstalling the Generator Cover
- Checking the Engine Sensor Air Gap
- Casing Unit: External Components
- Removing the External Components
- Reinstalling the External Components
- Removing the Timing Lay Gear
- Refitting the Timing Lay Gear
- Removing the Starter Motor Lay Gear
- Refitting the Starter Motor Lay Gear
- Casing Unit: Casings
- Opening the Casing
- Casing Overhaul
- Main Bearings
- Casings Reassembly
- Shimming the Shafts
- Closing the Casings
- Casing Unit: Connecting Rods
- Disassembling the Connecting Rods Assembly
- Disassembling the Connecting Rods
- Overhauling the Connecting Rods
- Reassembling the Connecting Rods
- Refitting the Connecting Rods
ELECTRIC SYSTEM
- Wiring Diagram
- Wiring Diagram Key
- Wiring Colour Codes
- Key to Fuseboxes
- Routing of Wiring on Frame
- Diagram A
- Diagram B
- Diagram C
- Diagram D
- Diagram E
- Diagram F
- Diagram G
- Diagram H
- Diagram J
- Diagram K
- Diagram L
- Diagram M
- Diagram N
- Diagram P
- Diagram Q
- Diagram R
- Diagram T
- Diagram U
- Diagram V
- Charging System - Battery
- Checking the Battery Charging System
- Recharging the Battery
- Topping up the Electrolyte
- Battery
- Battery Support
- Generator
- Rectifier - Regulator
- Electric Starting System
- Electric Starting System
- Starter Motor
- Starter Contactor
- Lights
- Changing Light Bulbs
- Headlight Aim
- Signalling Devices
- Indicator Device Components Check
- Changing Light Bulbs
- Safety and Protective Devices
- Checking Protection and Safety Device Components
- Checking the Fuses
- Instrumentation
- Instrument Panel
- Immobilizer and Transponder
- Diagnostic Instruments
- Using a Multimeter to Check the Electrical Systems
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