2005 Bombardier Sea-Doo 4-stroke, 4-tec engine service manual

Product Information

Table of Contents

Safety Notice

Introduction

• General Information
• Arrangement of This Manual
• Abbreviations Used in This Manual
• Use of Symbols in This Manual
• Emission Control Information
• Self-Locking Fasteners Procedure
• Loctite Application Procedure
• Tightening Torques

01 Maintenance

• Maintenance Chart
• Special Precautions
• Storage Procedures
  • Engine Oil and Filter Replacement
  • Flushing and Fogging
  • Fuel System
  • Battery
  • General Inspection
  • Engine Support
  • Cylinder Compression Test
  • Valve Clearance Adjustment
  • Impeller Shaft Bearing
  • Removal and Installation
  • Removal and Cleaning
  • Preparation for Watercraft
• Special Procedures
  • Pre-Season Preparation
  • Winter Storage

02 Troubleshooting

• Troubleshooting Chart
  • Engine Will Not Start
  • Engine Runs Irregularly
  • Engine Lacks Acceleration or Power
  • Engine Overheats
  • Engine Mechanical Noise
  • Pump Noise or Vibration

03 Engine System

• Air Intake System
• Lubrication System
  • Oil Change
  • Oil Filter Replacement
  • Oil Tank
  • Oil Cooler
• Cooling System
  • Closed Loop Cooling System (Engine)
  • Open Loop Cooling System (Exhaust)
  • Coolant Replacement
  • Coolant Flushing
  • Cooling System Pressure Test
• Exhaust System
• Removal and Installation

04 Engine Management (1503 4-TEC)

• Overview
• Fuel System
• Engine Management System (EMS)
  • Diagnostic Procedures
  • EMS Components
  • Engine Management System Sensors
• Diagnostic Procedures
• Maintenance, Inspection, Replacement and Adjustment
• Testing Procedures

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