2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual

2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual Preview image 1
2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual Preview image 1
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  • File Size: 16.06 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.33 Minutes
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Models Covered in this Manual

240 EFI

- 2002 Mercury Marine 240 EFI Jet Drive engine
- 2003 Mercury Marine 240 EFI Jet Drive engine
- 2004 Mercury Marine 240 EFI Jet Drive engine
- 2005 Mercury Marine 240 EFI Jet Drive engine

Product Information

Table of contents

SECTION 1A - SPECIFICATIONS

  • Master Specifications
  • Torque Chart
  • Standard Hardware
  • Metric Hardware
  • Mercury/Quicksilver Lubricants and Sealants

ENGINE

  • General Information
  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder Head and Valve Train
  • Cylinder Block and Pistons
  • Crankshaft and Bearings
  • Engine Lubrication System
  • Engine Cooling System

FUEL SYSTEM

  • Fuel Pump
  • Fuel Injectors
  • Fuel Lines
  • Throttle Body

IGNITION SYSTEM

  • Spark Plugs
  • Ignition Coils
  • Ignition Timing
  • Wiring Diagrams

CHARGING SYSTEM

  • Alternator
  • Battery
  • Wiring Diagrams

STARTING SYSTEM

  • Starter Motor
  • Solenoid
  • Wiring Diagrams

LUBRICATION SYSTEM

  • Oil Pump
  • Oil Filter
  • Oil Cooler

COOLING SYSTEM

  • Water Pump
  • Thermostat
  • Heat Exchanger

TROUBLESHOOTING

  • Diagnostic Procedures
  • Common Issues and Fixes

APPENDICES

  • Special Tools
  • Conversion Tables
  • Service Bulletins

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