2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual

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Mercury 2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual - Technical Specifications

  • File Size: 16.06 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.33 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Jet Ski
  • Brand: Mercury
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Mercury Models and Parts Covered in this Jet Ski Manual

240 EFI

- 2002 Mercury Marine 240 EFI Jet Drive engine
- 2003 Mercury Marine 240 EFI Jet Drive engine
- 2004 Mercury Marine 240 EFI Jet Drive engine
- 2005 Mercury Marine 240 EFI Jet Drive engine

Mercury 2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual - Complete Manual Information

Table of contents

SECTION 1A - SPECIFICATIONS

  • Master Specifications
  • Torque Chart
  • Standard Hardware
  • Metric Hardware
  • Mercury/Quicksilver Lubricants and Sealants

ENGINE

  • General Information
  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder Head and Valve Train
  • Cylinder Block and Pistons
  • Crankshaft and Bearings
  • Engine Lubrication System
  • Engine Cooling System

FUEL SYSTEM

  • Fuel Pump
  • Fuel Injectors
  • Fuel Lines
  • Throttle Body

IGNITION SYSTEM

  • Spark Plugs
  • Ignition Coils
  • Ignition Timing
  • Wiring Diagrams

CHARGING SYSTEM

  • Alternator
  • Battery
  • Wiring Diagrams

STARTING SYSTEM

  • Starter Motor
  • Solenoid
  • Wiring Diagrams

LUBRICATION SYSTEM

  • Oil Pump
  • Oil Filter
  • Oil Cooler

COOLING SYSTEM

  • Water Pump
  • Thermostat
  • Heat Exchanger

TROUBLESHOOTING

  • Diagnostic Procedures
  • Common Issues and Fixes

APPENDICES

  • Special Tools
  • Conversion Tables
  • Service Bulletins

Download Instructions for Mercury Jet Ski Manual

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Frequently Asked Questions - Mercury Jet Ski Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2002-2005 Mercury Marine 240 EFI Jet Drive engine technical shop manual. It includes information for the following models: **240 EFI** - 2002 Mercury Marine 240 EFI Jet Drive engine - 2003 Mercury Marine 240 EFI Jet Drive engine - 2004 Mercury Marine 240 EFI Jet Drive engine - 2005 Mercury Marine 240 EFI Jet Drive engine.

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Jet Ski maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (16.06 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Jet Ski manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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This shop manual is a must-have for anyone working on a 2002-2005 Mercury Marine 240 EFI Jet Drive engine. The detailed sections on troubleshooting and engine assembly have been incredibly helpful. Plus, the download process was smooth and straightforward. I received the email with the download link almost instantly! Great support as well.