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2002-2006 Mercury Marine 240 hp EFI Jet Drive service manual Preview image 1
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2002-2006 Mercury Marine 240 hp EFI Jet Drive service manual

Models covered in this manual:

Marine 240 Hp Jet Drive / Mercury (Brunswick Corporation)

Mercury Marine 240 hp EFI

  • 2002
    • 240 hp EFI
  • 2003
    • 240 hp EFI
  • 2004
    • 240 hp EFI
  • 2005
    • 240 hp EFI
  • 2006
    • 240 hp EFI
  • Starting Serial Number 0E384500 for Powerhead
  • Starting Serial Number 0E379931 for Pump Unit
  • Serial numbers: 0E406400-0E433999

Production/model years: 2002, 2003, 2004, 2005, 2006

File specifications

File size: 16.40 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.34 Minutes
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Product Information

Table of contents:

SECTION 1. IMPORTANT INFORMATION

  1. Specifications
    • Master Specifications
    • Torque Chart
    • Standard Hardware
    • Metric Hardware
    • Mercury/Quicksilver Lubricants and Sealants
  2. Maintenance
    • Maintenance Schedule
    • Maintenance Procedures
  3. General Information
    • Safety Precautions
    • Identification
  4. Jet Installation
    • Jet Drive Installation
    • Alignment Procedures

SECTION 2. ELECTRICAL

  1. Ignition
    • Ignition System Overview
    • Ignition Timing
  2. Charging & Starting System
    • Charging System
    • Starting System
  3. Timing, Synchronizing & Adjusting
    • Timing Procedures
    • Synchronizing Adjustments
  4. Wiring Diagrams
    • Electrical Schematic Diagrams

SECTION 3. FUEL SYSTEM

  1. Fuel Pump
    • Fuel Pump Overview
    • Fuel Pump Replacement
  2. Fuel Injection
    • Fuel Injection System Overview
    • Injector Cleaning and Replacement
  3. Emissions
    • Emissions Control Overview
    • Emissions Testing Procedures

SECTION 4. POWERHEAD

  1. Powerhead Removal & Installation
    • Powerhead Removal Procedures
    • Powerhead Installation Procedures
  2. Cylinder Head
    • Cylinder Head Removal
    • Cylinder Head Installation
  3. Cooling
    • Cooling System Overview
    • Water Pump Maintenance

SECTION 5. PUMP UNIT

  1. Jet Pump
    • Jet Pump Overview
    • Jet Pump Maintenance
  2. Impeller
    • Impeller Removal
    • Impeller Installation

SECTION 6. COLOR DIAGRAMS

  1. Electrical Diagrams
  2. Fuel System Diagrams
  3. Cooling System Diagrams

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Clark Jordansays...
I purchased manual for a 2004 Mercury 240 EFI with jet drive and somehow lost the file. Can I download it again or can you email it to me?